2012年9月25日星期二

Analysis of the cause of the failure of the fan bearings


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Vane on both sides with adapter sleeve bearings and bearing fixed tie. Re-commissioning took place the free end of the bearing high temperature, high vibration value of failure, apart above the bearing turns, the manual slow rotation fan, found in a particular position of the shaft bearing roller scroll, also in non-load situation. This high determine the changes in the bearing running clearance and installation gap may be insufficient. Learned by measuring bearing internal clearance of only 0.04mm to turn uranium eccentricity up to 0.08mm; around a large bearing span, shaft the deflection or bearing mounting angle error is more difficult to avoid, therefore, a large fan automatically Heart the adjusted spherical roller bearings. When lack of space inside the bearing inside the bearing rolling elements due to the restriction of the movement of the space, the automatic function of the heart affected, the vibration value but will rise.special bearing Bearing internal clearance with decreases with increased tightness, unable to form a lubricating song film bearing running clearance is reduced to zero due to the temperature rise and, if the heat generated by the bearings run is still greater than the heat escaping, bearing temperature that will quickly climb At this time, if not immediate shutdown, the bearings will eventually burning the bearing inner ring with the shaft with tight bearing operation in this case is unusually high temperatures cause. bearing manufacturer

Fan bearings troubleshooting method


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 Processing step down tight sets, re-adjust the shaft and the inner ring with the tightness, replace the bearing clearance after take 0.10mm. Re-installed restart the fan bearing vibration and operating temperature returned to normal . spherical roller bearing

Poor is too small or mechanical design and manufacture of precision bearing internal clearance, are the main reason for the high extension bearing operating temperature is to facilitate the installation of wind turbine equipment; overhaul and maintenance. General design adapter sleeve bearing taper hole bearing ring with the chock, however, also easy due to negligence on the installer problem occurs especially appropriate gap adjustment is. Bearing internal clearance is too small. Operating temperature rapidly increased: the bear ing inner ring tapered bore and adapter sleeve to fit too loose, bearing easy burning loose with the surface occurred within a short period of failure. slim bearing

The main factors that affect the vibration sieve Rolling vibration


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1. Eccentric

Most of the vibrating sieve shaker, eccentric shaft vibration exciter and box-type vibration exciter. Adjust the eccentric shaft vibration exciter is installed, but the cost is higher, and the eccentricity can not be adjusted; box-type vibration exciter eccentric block relative position adjustable fan adjust exciting force size, so as to achieve adjustable amplitude purposes.

Exciter working the centrifugal force generated by the eccentric mass of the eccentric shaft to bend, causing the relative deflection of the bearing inner and outer rings, since the eccentric will produce the vibrations caused to the rotation frequency of each order harmonic frequency, generated in operation of the inertial force and the inertia couple will cause bearing reaction forces and vibration, and destroy the smooth working condition of the bearings and other parts to produce a high-frequency vibration. Study The analysis showed that, will cause the same when the first natural frequency of the the exciter bearing vibration frequency and the sieve box elastic vibration of a strong vibration of the elastic body of the sieve box.

Bearing with eccentric system vibra tion system can be regarded as a single-degree-of-freedom system. Bearing the drive shaft and the driven shaft system there are the resonance frequency of a certain value, if a excitation frequency with the resonance frequency close to the resonance occurs. Further, since the eccentric presence of centrifugal force, it will produce bending vibration, if the rotational speed close to the threshold, then the bending resonance occurs.china ball bearing

2. Bearing geometric accuracy

Vibration sieve exciting force, radial bearings to withstand great forc e, resulting in strong vibration. The higher the precision bearings, vibration is smaller. This is because the higher the spin frequency of the rolling body raceway especially rolling surface waviness on the greatest impact, the vibration of the bearing rolling body and to maintain the gap of the rolling surface of the frame and the inner and outer rings and the relative movement will cause the vibration of the bearing , the working surface at the same time the inner and outer raceway contacts, rolling body, the ferrule holder the size of the vibration generated by a substantially 4:3:1 relationship. Lower bearing vibration should first improve the rolling body surface machining accuracy.

3. Bearing radial clearance

Radial clearance is too large too small will cause the bearing system to produce large vibration. Radial clearance is too small to cause high-frequency vibration is caused by low-frequency vibration is too large. Vibrating screen bearing the test results show, the radial clearance is too large, the lower bearing radial natural frequency of the elastic system, easy to produce resonance, resulting in a large low-frequency vibration. This is because in the rolling body and the point of impact of the ferrule will have a greater acceleration. Early in the impact, generating mechanical quality and shape of the object independent of high-frequency compression wave and descendant metal inside; rather late in the impact, a shock compression wave of low frequency mechanical vibrations generated by the mechanical force. Therefore larger cause bearing radial clearance increased vibration in the passband.ball bearing company

4 with the

The mating of the outer ring and the supporting hole will affect the transmission of vibration, a tight fit will be forced to raceway deformation, increase the shape error, cause vibration to increase. Than the loose fitting gap can film damping effect. The nature of the material of the outer ring and the supporting hole (bearing seat) larger difference, especially a rubber damping ring placed therebetween, can inhibit the transmission of vibration.

5 Friction and Lubrication

The bearing is a main source of vibration of the vibrating screen is more difficult to control, since the vibration sieve is maintained by large excitation force to work, so the bearing suffered great radial force is large, the vibrating screen in the work process, the excitation The force will cause the elastic vibration of the bearing system . If the poor lubrication, will produce a greater friction bearing temperature is too high, too large thermal expansion, so that the radial clearance is significantly reduced, which in turn exacerbate friction and to further improve the temperature rise.ball bearing supplier

What are the common quality defects bearing heat treatment


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Bearing parts common quality defects after heat treatment: quenching microstructure overheating, due to thermal quenching cracks, hardness is not enough, heat treatment distortion the surface decarburizati on soft spot.

1. Overheating

Overheating of the microstructure after quenching can be observed from the bearing parts rough port, but to determine exactly the degree of overheating of the microstructure must be observed. If in gcr15 steel quenched structure in coarse acicular martensite, compared with quenching overheating organizations. Formation may be due to the quenching temperature is too high or too long caused heated holding time comprehensive overheating; may be due to the serious the original organization ribbon carbide, low-carbon zone between the two with the formation of local coarse martensitic acicular caused by local overheating. Overheating organization residual austenite increases, the dimensional stability is lowered. , Steel, coarse crystal, cause parts toughness decreased, impact resistance is reduced, the life of the bearing is also reduced due to overheating of the quenched structure. Severe or even cause overheating quenching crac ks.roll bearings

2. Due to heat

Low quenching temperature or cooling adverse will be produced in the microstructure exceed standard requirements troostite tissue, called subcooled tissue, which decrease in hardness, abrasion resistance is drastically reduced, and affect bearing life.bearing manufacturer

3. Quenching cracks

The cracks formed by the bearing parts in the quenching process due to the internal stress, said quenching cracks. This crack: quenching temperature or cooling too quickly, the organizations stress is greater than the volume change of the thermal stress and metal quality steel fracture resistance; original work surface defects (such as surface micro-cracks or scratches) or steel internal defects (such as slag, serious non-metallic inclusions, white point, residual shrinkage, etc.) formed in the quenching stress concentration; the surface decarburization carbide segregation; parts quenching and tempering and or timely tempering; previous process caused by cold punching too much stress, forging folding, deep knife marks the turning oil groove sharp edges and corners. In short, the reasons causing quenching cracks may be one or more of the above factors, the presence of the internal stress is to form the main reason for the quenching cracks. Quenching cracks deep, slender, straight fracture, fracture surface oxidation color. It on the bearing rings are often cracking straightness of longitudinal cracks or annular; the shape of the bearing balls on the s-shaped, t-shaped, or ring. Organizing feature of quenching cracks cracks on both sides of decarburization obvious difference with forging cracks and the material crack.thin section bearing

Parse the principle of hydrostatic bearing


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Hydrostatic bearing principle: the journal and bearing certain pressure of the supplied external bearing medium are completely separated, so as to reduce the relative friction between the journal and bearing, not subject to the restriction of the relative sliding velocity in the formation of the dielectric film body, at various speeds, (including zero speed), have a larger carrying capacity.

Hydrostatic bearing can be divided according to the different media, hydrostatic bearings, aerostatic bearing.bearing company

Spindle floating amount means the hydraulic pressure of pressure oil into the oil chamber is formed with the spindle or the load reaches a balance, the value of the displacement of the spindle float.

Hydrostatic bearing is the use of external oil source to produce the carrying capacity of the oil film bearings, hydrodynamic hybrid bearing both a combination of hydrodynamic and hydrostatic bearing advantages, but also overcome the two shortcomings of the new multi-oil film bearing oil wedge. It utilizes the principle of the throttle of the hydrostatic bearing, so that the pressure oil chamber to produce a sufficiently large bearing capacity of static finale, thereby overcoming the dynamic pressure bearing start and stop of the liquid caused by the dry friction between the spindle and the bearing wear phenomenon, improve the spindle retention and bearing service life and accuracy; bearing most of the oil chamber shallow cavity structure, in the start of the spindle, the bearing capacity of the carrying capacity of the the rely on a shallow cavity ladder effect to the formation of the dynamic pressure and static pressure overlay, greatly improve the spindle bearing capacity multi-cavity set structure gr eatly increase spindle rigidity; homogenization of high pressure oil film and good vibration performance, to ensure that the spindle with high rotational accuracy and smooth operation.thin section ball bearings

Comparative Analysis of vibrating screen bearing lubrication and lubrication party performance


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Lubrication is an important influence on the fatigue life of the vibrating screen rolling bearings and friction, wear, temperature rise, vibration, there is no normal lubrication, the bearings will not work. Vibrating screen bearings damaged in analysis showed that, about 40% of the vibrating screen bearing damage and poor lubrication. Therefore, a good bearing lubrication is an effective measure to reduce the bearing friction and wear. In addition, the bearing lubrication as well as heat, rust-proof, sealed, impact and other effects.

Vibrating screen bearing lubrication methods, divided into grease and oil lubrication. In order to make the bearing play function, first, to select the appropriate conditions of use, the purpose of the lubrication method. If only to consider lubrication, oil lubrication lubrication dominant. But the grease around the bearing structure can be simplified specialty.angular bearing

â—† grease lubrication

The grease is the lubricant composition by the base oil, thickener and additives. When selected, the choice is very suitable for the conditions of use of the vibrating screen bearings Run grease, different varieties, the performance will also be very different, so when selected, you must pay attention to.

Filling a grease lubrication can be done grease for a long time without refilling, and the structure of the sealing means is also relatively simple and therefore widely used.

Bearing grease calcium base grease, sodium based grease, calcium sodium grease, lithium grease, aluminum grease and molybdenum disulfide grease.bearing factory

The bearing grease filling quantity, filled inside the bearing space 1/2--1/3 as appropriate. The speed should be reduced to 1/3. Too much grease will make the temperature rise higher.

â—† oil lubrication

Oil lubrication can be used in high-speed, high-temperature conditions, were not suited to grease lubrication. Can be taken away by the circulation of the lubricating oil, a lot of heat, but also to reduce the vibration and reduce noise.

Divided into: (1) the drip lubrication oil bath lubrication (2) (3) splash lubrication (4) the spray lubrication cycle the lubricating (5) (6) Oil mist lubrication (7) oil and gas lubricationchina bearing supplier

â—† viscosity

Viscosity is the important characteristics of the lubricating oil, the viscosity of a direct impact on the size of the oil flow and friction surfaces asked to form the film thickness, the viscosity of the lubricant in the bearing operating temperature of the vibrating screen is generally 12 - 15 cSt. The higher the speed to be elected lower viscosity, load more weight should be selected high viscosity. Used mechanical oil, high-speed machinery oil, turbine oil, compressor oil, transformer oil, cylinder oil lubricants.

Considerations of the operation of the bearing


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Touch

The high temperature is often said that the bearings in an abnormal situation. The high temperature is also harmful to the lubricant within the bearing. Sometimes bearing o verheated bearing lubricant can be attributed, if bearing long-term operation at temperatures over 125 degrees Celsius, will reduce bearing life, high temperature bearings caused by reasons including: lack of lubrication or over lubrication, lubricant containing impurities, the load is too large bearing damage, lack of space, and oil seals produce high temperature friction and so on. Thus continuous monitoring bearing temperature is necessary, either measuring the bearing itself or other important parts. If it is in the case of the operating conditions do not become any temperature change may indicate that a failure has occurred.cross roller bearing

The bearing temperature is measured regularly by means of the thermometer can be accurately measured bearing temperature and in accordance with the degrees Celsius display. Importance of bearing, which means when it is damaged, resulting in the shutdown of the equipment, the best type of bearing temperature detectors should be retrofitted. Under normal circumstances, the bearing temperature rise after just lubrication or relubricated natural and lasts for one or two days.

Observed

Bearings if good lubrication and correct the barrier debris and moisture, said oil seal should be no wear, however, it is best to open the bearing box, to visually check the bearing and regularly checking oil seal, check the situation near the bearing at the oil seal infiltration along the axis of the bearing in order to ensure that they are sufficient to prevent the hot liquid or etching liqu id or gas. Guard ring and labyrinth oil seal should be greased in order to maintain its protective effect. Oil seal If you wear should be replaced as soon as possible. Of functions in addition to prevent the magazine from entering the bearing oil seal, another function of the lubricant to keep the bearing box. Oil seal If the oil leakage should immediately check the oil seal wear and tear damage or oil Cesson moving. Leakage phenomenon may be caused in the joints loose bearing box or lubricant add too much agitation and oil leakage, check the automatic lubrication system to ensure that the correct amount of add View lubricant discoloration or black , if there is this phenomenon, usually expressed lubricant contains].contact ball bearing

Listen

The use of hearing to recognize irregular operation is a very common method. Example, by means of the electronic stethoscope to check for abnormal noise of a part by the experience of the operator. If the bearing in good operating condition will issue a low whining sound. If issued a sharp hissing sound, creak sound and other irregular sounds, usually bearing is in poor operating condition. Sharp creak noise may be caused due to improper lubrication. Inappropriate bearing clearance may also cause the metallic sound. Dents on the bearing outer race track will cause vibration, resulting in a smooth and crisp sound. If due to installation caused by knocking scars can also generate noise, this noise varies with the level of the rotational speed of the bearing. I f intermittent noise, rolling elements may be damaged. This sound occurred when the damaged surface rolling obsolete, if the bearing contaminants often cause hissing. Serious damage to the bearings will produce irregular and huge noise.angular contact bearing

Differences of ball bearings and roller bearings


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Ball bearings and roller bearings are all bearing, a rolling body is a ball in the most simple terms, is the Ball. Another rolling body is the steel column.

Ball bearings:

Rolling bearing a ball loaded, including in the middle of the rim and the outer rim, able to withstand greater loads. Also known as ball bearings.thin ball bearings

Ball bearings mainly contains four basic components: the ball (ball), the inner ring (innerring), the outer ring (the outerring) and the holder (cageorretainer), as shown. Ball bearings for general industrial use meet AISI52100 standard, ball and ring usually high chromium steel Rockwell hardness (RockwellC-scalehardness), approximately between 61-65. Maintain hardness compared to low-ball and ring material metal (such as: in carbon steel, aluminum) or nonmetallic (such as: Teflon PTEF, polymer materials). Rolling (rollingbearing) than journal bearing (journalbearing), rotational frictional resistance is small, and therefore the same speed, due to the temperatures generated by friction will be relatively low.ball bearing screw

When the rolling bearing part which defects must be renewed


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â'  corrosion. Bearing outage damp or moored in the water, the rolling surface or raceway rust and other corrosion.

â'¡ indentation. When a hard object into the raceway, often pressed out of the raceway raceway surface pits. Not only running noise or crash too large pits also produce vibration and bearing severe fever.big ball bearing

â'¢ Figure rupture bearing. In addition to manufacturing reasons, if the size of the axis of interference, improper assembly methods, and will burst and damage the bearing outer ring, and the thrust bearing moving coil pressure rupture.

â'£ raceway surface fatigue peel. If used improperly, will lead this normal wear rapidly accelerated.

â'¤ cage fracture. Basically the material and manufacturing issues. Sometimes, when installed wounded cage too early can also cause breakage.thin bearing

â'¥ rolling element rupture. Running, there will be a large noise, and even shock, mostly belonging to the material or improper heat treatment.

â'¦ current corrosion. When the welding current through the bearing, fever produce sparks, so that the the local raceway body burns. Therefore, the "ground" must make when welding welding to do near the welding point, and not allow the welding current through the bearing.

The â'¢ wear seriously overrun. Run s evere fever, resulting in abnormal noise and vibration, because the gap has widened. When the dust from entering surface abrasions, wear and tear will be more accelerated.thin section ball bearings

Six reasons cause corrosion of metal bearing products


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1, some enterprises in the process of production of bearings is not strictly in accordance with requirements for cleaning rust procedures and oil seal anti-rust packaging bearing bearing parts and assembly process fin ished rust treatment. Such ferrule in the turnover process turnaround time is too long, and the outer ring cylindrical contact with corrosive liquids or gases.

2, some enterprises used in the production of anti-rust lubricant, cleaning products such as kerosene quality up to less than the requirements set by the technology.bearing factory in china

3, the bearing steel prices dropped lower and lower, resulting in bearing steel gradual decline. Such high levels (elevated sulfur content of steel in the material decline in anti-corrosion performance), the deviation of the microstructure of steel in non-metallic impurities. Now production enterprises with more complex sources of bearing steel, and the quality of steel is the mixture of ichthyosaur.

4, some enterprises in poor environmental conditions, the high content of harmful air turnover venue is too small, it is difficult to carry out an effective anti-rust treatment. Coupled with the hot weather, the phenomenon is also no lack of existence of production workers in violation of antirust rules and procedures.deep groove ball bearing

5, some companies rust paper, nylon paper (bags) and plastic tube bearing packaging materials do not meet the requirements of the rolling bearing oil seal rust-proof packaging is also caused by the corrosion of one of the factors.

6, some enterprises bearing rings Turning margin and small grinding allowance, the oxide scale on the outer circle of decarburization is also one of the reasons not completely removed.

2012年9月19日星期三

Large-scale cross-tapered roller bearings


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Cross-tapered roller bearing is a special cross roller bearings, high precision, high speed, mainly for large equipment manufacturing industry, supporting them in recent years

To own particularity and the other bearing the incomparable superiority widely used. big ball bearing

XRT Series bearing applications. Machine tool precision rotary indexing tables, vertical and horizontal boring machine, vertical grinder, rotary surface grinder, large hobbing machine

Guns and radar turret large radio and optical telescopes, rotating camera, steering pivot and caster highly constrained pivot microscope

Taiwan, rod center pivot rotation bogie, welding holder, rotary assembly fixture, industrial robots, precision rotary tables, medical equipment, measurement

Appliances, IC manufacturing device. high speed bearings
XRT Series higher rotational accuracy and rigidity can be provided in a smaller space within the cross-roller bearing design, substantial material cost savings. This type of

Bearings are provided two sets of bearing raceways and roller intersecting at right angles Cross installed together, the adjacent roller, opposite direction, the roller is installed between the promoter and the roller compartment

Away from the block, the roller is a lso equipped with a support pad, which makes the roller the two semiranks content into the same space. So that the shaft of the angle between the bearing and the tapered geometry

By Order of the effective span than the actual width of the bearing itself several times.
XRT Series bearings are suitable for high-speed machine tool applications, such as vertical boring machine and vertical grinder. Also particularly suitable for many space is limited, the rotation accuracy requirements than high equipment. 

Spherical roller bearings characteristics


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Spherical roller bearings are double row inner ring raceway, outer ring raceway design spherical raceway and roller bearing for the drum. The outer raceway center with bearings

Heart consistent with a self-aligning performance, even between the shaft and the bea ring housing mounting error or shaft deflection, inside and outside the ring tilt occasions

Happened under normal use. single ball bearing
Such bearing radial load capacity, able to withstand significant load and impact load. And, to some extent because of the self-aligning performance capable of withstanding

By the two directions of the axial load. This type of bearing can be applied to the shaft may be the deflection or assembly error is difficult to avoid the large-scale machinery and equipment, such as paper machine

The mechanic al vibrating screen and general industrial machinery and other equipment.
Self-aligning roller bearing cage, smaller size steel stamping molding, the larger size of the cut is made with brass or soft steel travel. angular bearing

Spherical roller bearings how to install


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Spherical roller bearings between the two raceways of the inner ring and the outer ring raceway is spherical, equipped with a drum-shaped roller bearings. Outer ring raceway curvature

Center and bea ring center line, and so has the same self-aligning ball bearing self-aligning feature. Shaft shell deflection occurs, you can automatically tune the Netherlands

And two direction of the axial load. Radial load capacity, suitable for heavy-duty impact load conditions. Inner diameter is tapered bore bearings roll bearings

Installed directly. Or use tight sets demolition tube installed in the cylinder axis. Cage using steel stamping cage, polyamide forming cage and copper alloy

King Car made cage.
For self-aligning bearings with shaft bear ing into the housing bore, using an intermediate mounting ring prevents the outer ring tilt and rotation. It should be remembered

, Protruding from the side of the bearing, self-aligning ball bearing ball of some size intermediate mounting ring should be recessed to prevent damage to the ball. Numerousbearing roller bearings

The bearings are generally used mechanical or hydraulic pressure into the method of installation.
Separable bearing inner and outer rings can be installed separately, thus simplifying the installation process, especial ly when the inner and outer rings are subject to interference fit

Is so. In the inner ring has been installed shaft into place included in the outer ring of the bearing box must view the inner and outer rings are correct to avoid program

Injury bearing raceways and rolling elements. Cylindrical and needle roller bearings with inner ring without flange ribs or side flange of the inner ring, it is recommended to use

Mounting sleeve. The outer diameter of the sleeve should be equal to the inner ring raceway diameter F, machining tolerance standard for d10. Needle roller bearings best use

The mandrel install. single ball bearing

Purposes and principles of the self-aligning roller bearings


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Mainly used to maintain frame: steel stamping cage (Z-shaped), copper alloy cage cut, pin-type cage, synthetic resin molded cage.
Main purpose: medium and large motors, generators, internal combustion engines, gas turbines, machine to ol spindles, deceleration devices, handling machinery, all kinds of production

Industry machinery.

Principle
The bearing outer ring and the roller contact surface is a spherical surface, the roller of the spherical shape is also processed into a fit with the outer ring. Installed, it becomes to allow the inner and outer roll bearings

Circle to achieve the purpose of aligning certain swing. Spherical roller bearings quality with material processes, geographical For these reasons, manufacturers will reflect the price

Grid is no t the same, but the bearing value is not reflected in the price.

The U.S. tapered roller bearings to make anti-dumping review


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The U.S. tapered roller bearings to make anti-dumping review

U.S. Department of Commerce announced originating in China tapered roller bearings make administrative review of anti-dumping preliminary ruling Chinese enterpr ises involved Spungen

Holdings the Changshan Pierre Bearing Co., Ltd. (Spungen-OwnedPeerBearingCompany-Changshan) the dumping margin for

Dumping margin of 52.26%, the Changshan Pierre bearings SKF Holdings Co., Ltd. (SKF-OwnedChangshanPeerBearingCo., Ltd.)

9.94%, the dumping margin for Hubei New Torch Science and Technology Co., Ltd. (HubeiNewTorchScience & TechnologyCo., Ltd.) 0 bearing company

September 15, 1986, the U.S. Department of Commerce anti-dumping investigation originating in China tapered roller bearings, c ustoms codes for products involved

84822000,84829100.50,84829915,84829945,84832040,84832080,84833080,84839020,

84839030,84839080,87089980.15 and 87,089,980.80. May 17, 1987, the U.S. Department of Commerce anti-dumping case final

Cut, ruled that no dumping enterprises involved in the China National Machinery and Equipment Import and Export Corporation, the Premier bearing equipment company in Hong Kong, China dumping margin of 0.97%.

July 29, 2009, the U.S. Department of Commerce is the case of the 22 anti-dumping investigations. ball roller bearing

Single row tapered roller bearings


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1, TS (stamped steel cage)

 Inside Diameter: 0.3125 to 34.0000 in. (7.937 to 863.600 mm)
 OD: 1.2595 to 41.7323 in. (31.991 to 1060.000 millimete rs)
 Range of applications: vehicle front wheel differential and pinion structure; conveyor roller; spindle machine tools; trailer wheels


2, TSF (the flange outer ring) special bearing
 
Inside Diameter: 0.3125 to 50.0000 in. (7.937 to 1270.000 mm)
OD: 1.2595 to 56.5000 in. (31.991 to 1435.100 mm)
Applications: The machine tool spindles, gear reduction unit, automotive drive axle, with the transmission


3, TS (cotter holder)
 
Inside Diameter: 6.0000 to 67.0000 in. (152.400 to 1701.800 millime ters)
OD: 12.1250 to 80.0000 in. (307.975 to 2032.000 mm)
Range of applications: larger load vehicles and industrial equipment structure. bearing corp

Thrust cylindrical roller bearings


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Bearing thrust cylindrical roller bearings are usually combined into the high stiffness of the bearing configuration, and can withstand heavy loads and vibration loads without difficulty. This SKF shaft

Cheng can withstand large axial load in one direction, but you can not bear radial load, they are not self-aligning capability. bearing corp
Thrust cylindrical roller bearings can be split into thrust cylindrical roller and cage assembly, shaft washer and seat.

Bearing thrust cylindrical roller bearing type:
811 series and 812 series cylindrical roller thrust bearing thrust cylindrical roller and cage assemblies, shaft ring and seat ring composed of the most important parts of

Thrust cylindrical roller and cage assemblies.
The modified bearing contact line can reduce the stress of the edge of the roller end. bearing manufacturer

The United States will continue to be made in China, tapered roller bearings to levy anti-dumping duties


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According to Securities Times Online reports: According to the website of the Ministry of Commerce news, recently the United States on anti-dumping cases originating in China tapered roller bearing make certain ty damage to the final

CD, will be involved to continue to levy anti-dumping duties for five years. The announcement that the July 31, 2012, the U.S. International Trade Commission on the origin

China s tapered roller bearing anti-dumping sunset review make certainty damage to the final ruling. Accordingly, the U.S. Department of Commerce will be involved in product continued imposition of the five-

Years of anti-dumping duties. bearing manufacturer

Improve the tapered roller bearing products rated load


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Is widely used in a variety of vehicles and industrial equipment Timken? Tapered roller bearing products rated load will be increased by 10% on average. Through the adoption of

Use the the advanced bearing engineering design technology, performance evaluation results confir med the improvement of the rated load guarantees for railway and vehicle systems, mining and

Aggregate, agriculture and food processing, as well as wind power, coal, oil and gas fields and other energy industry increase in life expectancy in 20 categories of products.

Bearing life test, compared with previously published data, the improvement of the bearing load rating bring longer life expectancy and more

Carrying capacity, which can create greater value for our customers. china bearing company

Developed a first-class tape red roller bearings for engines, transmissions, gear boxes, pumps, compressors, and other processing equipment such as application-specific. Customers

, Higher bearing load rating means that a greater power density. I.e. the smaller, lighter weight bearing, bringing the same or even higher resistance

Energy, thereby improving the energy efficiency of the operation device. slewing ring bearing

Tapered roller bearing structure, performance characteristics


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Tapered roller bearing type code 30000, tapered roller bearings for the separation of bearings. Under normal circumstances, especially in GB/T307.1-94 "

Rolling related to the size of the heart bearing tolerances &qu ot;within the cone roller bearing outer ring and the inner components are 100% can be common slewing ring bearing

Used interchangeably. Point of view as well as outside of the outer ring raceway diameter size Dimensions standardized regulations. Is not allowed to change in the design and manufacture of

. The resulting tapered roller bearing outer ring and the inner components in worldwide generic interchangeable.
Tapered roller bearings are mainly used to bear radial load mainly radial and axial joint load. Compared with the angular contact b all bearings, large carrying capacity, extremely

Low limit speed. Tapered roller bearings can withstand axial load in one direction, and to limit the axial displacement of the shaft or housing in one direction. roll bearings

Preferred bearing heavy truck transmission technology upgrades


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The driving performance of the vehicle as the core system of the vehicle, the quality of the powertrain. Harsh and complicated to use in order to meet the commercial vehicle workers

Conditions, such as overloadin g, high-speed, high-temperature, vibration, shock, tapered roller bearings to become the the driveline preferred bearing type by virtue of its own characteristics.
The obvious advantages of tapered roller bearings
(1) can withstand composite radial and axial loads. In the transmission, drive axle, wheels, composite load is the most common condition, especially

Driving bevel gear drive axle center bearing is being affected by the large radial and axial loads. china bearing manufacturer
(2) under the premise of the same load capacity tap ered roller bearing size is smaller than the ball bearings and cylindrical roller bearings. For example, in the transmission using round

Taper roller bearings, is conducive to reducing the radial dimension and the respective axes parallel distance, especially in the center of the transmission shaft bearings (also known as the pocket bearing), if using

Smaller contact angle tapered roller bearings, not only can reduce the radial size of the input shaft, but also help to reduce the system caused by the thermal expansion of the bearing load zone

To reduce the impact. bearing roller bearings
(3) the axial clearance is adjustable to optimize bearing life. Bearing life and clearance curve diagram (Figure 1), you can learn the life of the bearing and bearing

Clearance has a direct relationship. According to the specific conditions of the clearance precise adjustment helps to get the best service life of the bearings.
(4) help to improve the rigidity of the bearing system to reduce noise. Tapered roller bearing roller in line contact can reduce contact stress, and by

Bearing clearance adjustment system preload, thus greatly improving system rigidity. For example, to ensure the bridge center House gear is correct, the operation

Smooth, reduce noise, tapered roller bearings appropriate preload is applied to improve the rigidity of the support.
(5) The effect of bearing raceway of internal pump oil lubrication. Tapered roller bearing its internal structure, dur ing operation, the centrifugal force allows the lubricating

Oil automatic roller small end to big end, either heat, they can continue to carry away the impurities of the internal raceway.
(6) inside and outside the ring detachable, easy assembly. The transmission and the drive axle is installed in the the bearing installation site inaccessible occasions, using separable

Tapered roller bearings, both easy to implement on axis, and easy gear meshing adjustment. roll bearings

The FAG Bearings cross roller bearings use


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FAG cross roller bearings, roller inner wheel and the outer ring, the interval to intersect with each other arranged in a rectangular manner. They can withstand the weight from all

The direction of load (such as axial thrust or momentum load, etc.). Roller contact with the rail surface as Situation, FAG bearings by the load is elastically deformed

Unlikely. FAG Bearings of this type are widely used in industrial automation robots, machine tool and medical facilities, require high rigidity, close and

Able to ensure high-speed, accurate occasions. china bearing manufacturer
In the FAG cross roller bearings, cylindrical roller of 90 ° V-shaped grooves rolling surface the interval holder is vertically aligned with each other, so

A cross roller bearings can withstand the load of radial load, axial load and torque load direction. The size of the inner and outer rings be minimized

Miniaturization particularly ultrathin Type is close to the limit of small size, and having a high rigidity, so most suitable for the joint portion of the industrial robot or

Rotating portion of the rotary table of the machining center, the robotic rotary unit, precision rotary tables, medical equipment, meter, IC manufacturing equipment

Etc. purposes. roll bearings

2012年9月13日星期四

The malfunction judgment in the bearing running


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The main recognition method are as follows:
1) through the voice recognition
By voice recognition need to have a wealth of experience. Must undergo adequate training to be able to identify the the bearings voice a nd non-bearing sound.thrust roller bearing
To this end, should as far as possible by hand to carry out this work. With a listening device or listening sticks affixed on the housing can be clearly heard the sound of the bearing.
2) through the working temperature be identified.thrust roller bearings
The method is compared identification method, limited to less changes in the operation of state occasions. For this end, it is necessary to conduct a continuous record of the temperature.
The fault occurs, the temperature is not only elevated, but also appear irregular changes.
The method with the speech recognition method and appropriate.roller thrust bearings
3) identified by the state of the lubricant

Bearing in the course of the inspection


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Bearings are precision parts imported bearings, bearings for mechanical services, preventive maintenance tools, condition monitoring and decision support for a series of maintenance work the system optimize plant asset efficiency and maintenance w ork. Bearings for certain industries, has played a crucial role.thrust roller bearings

Bearings are precision parts imported bearings, bearings for mechanical services, preventive maintenance tools, condition monitoring and decision support for a series of maintenance work the system optimize plant asset efficiency and maintenance work. Bearings for certain industries, has played a crucial role.
If any, bearing the following about defects, no can continue to use the new bearings should be replaced immediately. As follows:

(A) the bearing inner ring, an outer ring, rolling elements, to maintain the frame on any one of a crack or gap;roller thrust bearings
(B) the bearing rings, rolling bodies on any one of a fault;
(C) the bearing raceway, significantly hurt the card on the wall, rolling body;
(D) bearing retainer wear significantly, or rivets significant relaxation;
(E) the bearing raceway, the rolling bodies on rust, injury;
(F) the bearing raceway, rolling body a serious indentation and Divots;abec 7 bearings
(G) the inner race of the bearing inner diameter surface or outer diameter surface significantly creep;
(H) the discoloration caused by heat are apparent.
So, when bearing the above, please do not continue to use the new bearings should be replaced immediately. Avoid not necessary accident.




Simple to distinguish the genuineness of SKF bearings


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1. First look at the the bearing outer box, the box in general and white, blue, red bar under. But the product of nearly two years FlowerBox pattern number SKF trademark.
2. Look at the date of manufacture of the bearing, the bearing bo x opened from the side, the production date and the date code on the box.roller thrust bearings
3.2000 years after production of bearing bar code on the box.
4. See bearing type, bearing Model suffix letters A, B, C, D, E, these letters represent the year of production, specific information, see the Schedule.thrust roller bearings
5. Note trademark of SKF font S is on the narrow wide pits K and F on the left vertical painting.
6. See Seal, SKF Bearings marked on the model, the origin of the letters pickling and laser processing of two. Touch more smooth, a false bearing the font generally is engraved.
7. Look at the place of origin, ball bearings Origin: Malaysia, Italy, France, the United States (U.S. production bearing is generally used in the United States); short cylindrical bearing origin: Germany; ang ular contact bearings Origin: Austria; spherical roller bearing origin: Malaysia (generally small 2315,2316,2318), Sweden (models), Germany (large model); needle bearing origin: Germany.
8. Open package bearing large bearing generally sealed plastic bag, small bearings for the plastic wrapping. A layer of grease on the bearing, true bearing bright appearance, no rust and pitting.roller thrust bearings

Fan bearing failure treatment


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Such as a cement plant to replace the fan vanes during equipment maintenance. Vane on both sides with adapter sleeve bearings and bearing fixed tie. Re-commissioning took place the free end of the bearing high temper ature, high vibration value of failure, apart above the bearing turns, the manual slow rotation fan, found in a particular position of the shaft bearing roller scroll, also in non-load situation. This high determine the changes in the bearing running clearance and installation gap may be insufficient. Learned by measuring bearing internal clearance of only 0.04mm to turn uranium eccentricity up to 0.08mm; around a large bearing span, shaft the deflection or bearing mounting angle error is more difficult to avoid, therefore, a large fan automatically Heart the adjusted spherical roller bearings. When lack of space inside the bearing inside the bearing rolling elements due to the restriction of the movement of the space, the automatic function of the heart affected, the vibration value but will rise. Bearing internal clearance with decreases with increased tightness, unable to form a lubricating song film bearing running clearance is reduced to zero due to the temperature rise and, if the heat generated by the bearings run is still greater than the heat escaping, bearing temperature that will quickly climb At this time, if not immediate shutdown, the bearings will eventually burning the bearing inner ring with the shaft with tight bearing operation in this case is unusually high temperatures cause.thrust roller bearings
Processing step down tight sets, re-adjust the shaft and the inner ring with the tightness, replace the bearing clearance after take 0.10mm. Re-installed restart the fan bearing vibration and operating temperature returned to normal.thrust roller bearings

Poor is too small or mechanical design and manufacture of precision bearing internal clearance, are the main reason for the high extension bearing operating temperature is to facilitate the installation of wind turbine e quipment; overhaul and maintenance. General design adapter sleeve bearing taper hole bearing ring with the chock, however, also easy due to negligence on the installer problem occurs especially appropriate gap adjustment is. Bearing internal clearance is too small. Operating temperature rapidly increased: the bearing inner ring tapered bore and adapter sleeve to fit too loose, bearing easy burning loose with the surface occurred within a short period of failure.roller thrust bearings

2012年9月9日星期日

How to buy the rest assured bearing products


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1, directly to the manufacturer to buy. Domestic production of bearings and related products, directly to the manufacturer to purchase; foreign brands in China with the brand.double row ball bearing
2, buy from a reputable dealer and corpo rate sales company. Large domestic enterprises generally have their own sales branches around the general branches of these enterprises is not the sale of counterfeits; foreign well-known brands in the country generally has its own designated agents, purchase to pay attention to whether the merchant Agent prove.angular contact ball bearing
Do not freeloaders, buy cheap bearings in the business hands Qualification. The bearing production cost, bearing price is determined by the cost. Products of well-known enterprises in the production process of raw materials, production processes are strictly controlled on the basis of ensuring the quality of its products, but also the cost to a corresponding increase in the market price is not low!engine bearings

Bearing routine examination prescribed conditions


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Rolling bearing of the routine examination of goods, must be carried out under the conditions laid down in line with national standards.precision bearings
(1) ambient temperature measurement temperature measurement provisions is 20 ℃, including bearings, gauge blocks, standard parts, and the temperature of the measuring instruments must be the same as above them on the same piece of metal plate can be the fastest to achieve the necessary balance of temperature, otherwise take several hours or even days to achieve this balance. In order to get the correct measurement results, foreign manpower measurement mechanization to avoid contact with these objects or oven mitts to operate.
(2) for the bearing inner or outer diameter of the measurement, the measurement region in a predetermined the southern end face of the domestic provisions leave the ferrule are each a maximum chamfer coordinate measurements within the region, while the foreign multi predetermined leaving ferrule both end faces of each of two within measurement times chamfered coordinate region. (3) size reference measurement Comparati ve Measurement bearing dimensional tolerances to provide that the amount of block or standard parts as a comparative measurement of the size of the base, including the amount of block must comply with the provisions of the Standard JB/T1078 "gauge block, standard The piece must comply with the provisions of the competent department of the factory.
(4) The measuring instruments used in the predetermined measurement instrument must be calibrated, and having to adapt the precision of the measured bearing and enlargement ratio.
(5) allow the principle of measurement error can be tolerated on the measurement error in the tolerance of 10% or less.
(6) In order to reduce measurement errors, the probe radius and the pressure of the measurement table, within a possible range to seek to reduce the pressure of the measurement table, - the measuring force and increase the radius of curvature of the probe. In the measurement of the inner and outer diameters of the bea ring, the measuring force and the radius of curvature of the probe can be used with reference to the selection.sealed ball bearing
(7) used for the measurement of the mandrel in measuring bearing Kia, Kea and Sd projects, for the cylindrical bore, the bearing, with the principle of the taper of the taper of the mandrel is defined as 1/5000 of a l/10000 For tapered bore uranium Order of used the basic taper of the taper of the mandrel is defined as 1/12. (8) measuring the load when measuring Kia, Kea and SIA, the Sea project, the need to exert the necessary measure the load, so that the rolling body and the ferrule is in a normal contact position, in order to obtain stable measured values.
(9) measurement datum provisions generally rolling bearing, taken when measuring the nonprinting end ferrule datum, angular contact ball bearings and tapered roller bearings, whichever withstand the end face of the thrust load datum.stainless steel ball bearings

Common bearing wear and Countermeasures


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In general, if used correctly bearing, you can use the date to reach fatigue life. But there will be an accident prematurely damage, not resistant to the use. This early damage and fatigue life relative, called quality use limits of breakdown or accident. More due to installation, use, and not pay attention to the intrusion of foreign bodies from external lubrication on the shaft, shell heat affected insufficient etc..thrust roller bearing
Damage state, such as on bearings: the roller bearing rings, ribs card injury, as the reason may be considered, lubricant starvation, is not suitable, the oil supply and discharge structure of defects, the invasion of foreign substances, the bearing mounting error, the shaft torsion curved too large, there will be these reasons overlap.abec 9 bearings
Therefore, only investigated the damage is difficult to know the real cause of the injury. However, if you know the mechanical conditions of use of the use of the bearing, the bearing around the structure, to understand the situati on before and after the accident, examine the state of the bearing damage and several reasons, we can prevent similar accidents from happening again.double roller bearing

Tapered roller bearings and water pump bearing installation


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The bearing installation: the installation of the bearing must be in a dry, clean environment under the conditions. The installation should be carefully examined before the mating surfaces of the shaft and housing, processing quality of the convex surface of the shoulder of the end face of the trench and connected. Mating connector surface must be carefully cleaned and deburred, casting raw surface Ex molding sand. Bearing installation should be preceded with gasoline or kerosene clean and dry before use, and to ensure good lubrication, bearings are generally lubricated with grease, oil lubrication can be used also. Greased, should be used without the superior performance of impurities, anti-oxidation, anti-rust, extreme pressure grease. Grease filling is 30% -60% of the bearings and bearing capacity of the container, not too much. With sealing structure double row tapered roller bearings and pump shaft bearings filled good grease, the user can be used directly, not cleaning. Bearing installation, you must apply equal pressure on the circumference of the ring face ferrule pressed into, shall not be used The paramount tool directly percussi on bearing face, so as not to damage the bearing. At room temperature in the case of the small amount of interference, with a sleeve onto the end face of the bearing rings and head banging sleeve, through the sleeve will be pressed into the ring balanced. Bulk installation, to be used in the hydraulic machine. Press-fitting, should ensure that the shoulder end face of the outer ring end surface of the housing, inner ring end face and pressed by the end face of the shaft shoulder, and allowed gap. Oil bath can be used when a large amount of interference, heating or induction heating bearings way to install heating temperature range of 80 ℃ -100 ℃, the maximum can not exceed 120 ° C. The APPLIED nut or other suitable method of fastening the bearings, in order to prevent the bearing cooling after shrinkage in the width direction of the ferrule and the shaft shoulder a gap is generated between the. Single row tapered roller bearings installed last clearance adjustment sh ould be carried out. Clearance values should be specifically identified under different conditions of use and the amount of interference with the size. When necessary, should be determined experimentally. Double row tapered roller bearings and pump shaft bearing has been adjusted at the factory, good clearance, do not have to re-adjust installation. Rotation test should be carried out bearing after installation, the first for a rotating shaft or bearing housing, without exception, will be no-load power, low speed, then gradually increase depending on the functioning of the rotation speed and load, and to detect noise, vibration and temperature , abnormal operation should be stopped and checked. Normal operation test before delivery.sealed roller bearing
Disassembly of the bearing: Bearing remove intends to continue to use, you should choose the appropriate removal tool. Removing the interference fit ferrule, only the tension applied to the ferrule, and never allowed to pass through the rolling dismounting force, otherwise the rolling elements and the raceway are bruised. Bearing use of the environment: selected based on the use of parts and conditions of use and environmental conditions Specifications Dimensions, accuracy, with the right bearing is to ensure that the premise of the bearing life and reliability.
Use parts: Tapered roller bearings suitable for bear radial load mainly radial and axial joint load, usually paired with two sets of bearings, the main hub in the front and rear wheels of the car, active bevel gear differential , reducers and other transmission parts.SKF bearing
2, allows speed: installed properly oiled environment, allowing for the bearing speed limit of 0.3-0.5 times. Under normal circumstances, the limit of 0.2 times the speed of most appropriate.
3, allows the t ilt angle: tapered roller bearings generally not allowed axis relative to shell hole tilt, tilt, if any, does not exceed 2 .
4, allowing the temperature: under normal load, and lubricant with a high temperature performance, and adequate lubrication under the conditions, usually bearing allows to work at the ambient temperature of -30 ℃ -150 ℃.double bearing