2012年12月30日星期日

how to choose k bearing type and type


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stainless steel ball bearings - China Manufacturer
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Bearing selection to choose bearing nsk bearing dimensions, specifications and speed for compliance with our mechanical use, the following analysis:
1, bearing size li mitroller ball bearing
Usually bearing can be installed in the space is restricted. In most cases, shaft (or bearing inner diameter) is a limit in accordance with the mechanical design or other designs. Bearing type and size selection is determined according to the inner diameter of the bearing. As a result, the main dimensions of the table of standard bearings prepared in accordance with the international standard bore size.
The size of the standard bearing many forms, the best mechanism design using standard bearings (bearings for easy design to procurement, on an aside here, does have some bearing catalog models, but some non-standard bearing in mainland China is not in stock, sometimes futures will be a long time, so consider the time cost and the late replacement cost) bearing the load, the load applied to the bearing in the bearing selection, by their nature, size, direction is changing s. Typically, the basic rated load size table are displayed. But the axial load and radial load, etc., are also important factors to select a suitable bearing. When the equivalent of the size of the ball and needle roller bearings, needle roller bearings usually have a higher load capacity to withstand vibration and shock loading.slewing ring bearing
2, the rotational speed of the bearing
Allowable speed according to the type, size, precision of the bearing, the cage type, load, lubrication, and cooling mode factors determine. Bearing table lists the standard accuracy nsk bearing oil lubrication and grease lubrication allows speed. Typically, deep groove ball bearings, self-aligning ball bearings and cylindrical roller bearings are suitable for high-speed operation of the occasion.

The bearing look how checks


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Bearings in the use of time, we must first check the appearance of the bearing, the judgment is not in line with the standards we require. Following one to share with everyone that we should check those parts. double roller bearing
The check bearing should astigmatism lamp bearing the appearance of cracks and other parts of careful observation.
1, various mechanical injuries, such as rubs, scratches, bruised, bumps, etc., can cause adverse bearing installation, causing partial load and stress concentration caused by the decline in rotation accuracy and service life.
2, rust, black and pitting, the latter two are easy to store moisture and dirt defects, most likely to develop into rust. While corrosion leading to poor installation, the source of contamination of early wear and fatigue, severe corrosion causes the bearing scrap.
3, various cracks, cracks such as raw materials, forging crack, heat treatment cracks and grinding cracks, these cracks will become the source of stress concentration in the bearing during operation of the later, and rapidly expanding, causing bearing broken, the bearing life, and safety at work great impact. In fact, for the important purpose of bearing, bearing factory has its component parts and 100% magnetic ray detection checks. roller ball bearings
4, from the skin and folding defects local base metal combined with unsound, and its surrounding often exist to varying degrees of decarburization or depleted carbon phenomenon, the materials are easy to caving, debossing or wear of the bearing life and accuracy is disadvantage.
5 riveting or welding quality of the cage, to mainly observe whether the rivet head deviation, skew, relaxation, lack of meat or "double eyelid correct position welding, solder joint is too large or too small, whether welding is not strong or welding caused by excessive stuck rolling body phenomenon.
Above items is part of our focus in check bearing check, in addition to the part of the above checks, the other poor quality such as typing, such as illegible , damaged, defective should be considered more seriously, no acceptance.

The bearing inspection should astigmatism lamp into


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The check bearing should astigmatism lamp bearing the appearance of cracks and other parts of careful observation.
1, peeling and folding:
Local defects and base metal combined with unsound, and its surro unding often exist to varying degrees of decarburization or depleted carbon phenomenon, the materials are easy to caving, indentation or wear very detrimental to bearing life and accuracy. slim bearing
2, the cage of the caulking or welding quality:
MAIN OUTCOME rivet head deviation, skew, relaxation, lack of meat or double eyelids correct position welding solder is too large or too small, whether welding is not strong or welding caused by excessive stuck phenomenon of rolling elements. Above items is part of our focus in check bearing check, in addition to the part of the above checks, the other poor quality such as typing, such as illegible, damaged, defective should be considered more seriously, no acceptance.
3, rust, black and pitting:
The latter two are easy to store moisture and dirt defects, most likely to develop into rust. While corrosion leading to poor installation, the source of contaminatio n of early wear and fatigue, severe corrosion causes the bearing scrap. double row ball bearing
4, various mechanical wounds:
Such as galling, scratched, bruised, bumps are caused by bad bearing mounting, causing partial load and stress concentration, resulting in a decline in rotation accuracy and service life.
5, various cracks:
Such as raw materials crack, crack forging, heat treatment cracks, grinding cracks, these cracks after bearing during operation, will become a source of stress concentration and rapidly expanding, causing the bearing rupture, a great impact on bearing life and work security. In fact, for the important purpose of bearing, bearing factory has its component parts and 100% magnetic ray detection checks.

Radiator type of bearings used in


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There are a variety of bearing types in bearing machinery industry, but very little bearing species in the radiator, probably just a few: sleeve bearing, ball bearing, magnetic bearing, water bearing, core bearing. cross bearing
In which the magnetic bearing, water bearing, core bearing Laifu bearing above two sleeve bearings and rolling bearings are also to be improved, the working principle and there is no change. Bearings are mainly used in ordinary air-cooled radiator oil bearings and ball bearings.
Oily bearing sliding friction sleeve bearings use oil as a lubricant and DRA, start using low noise, low manufacturing costs, but serious bearing wear life than ball bearings are much lower. And the use of such bearings over time, due to the oil seals reasons oil will gradually volatile, the dust will be stepping into the inside of the bearing, will cause the fan speed to reduce noise increases, but also serious because of bearing wear fan eccentric triggered severe vibration. Affect the service life of the bearings.
Change the bearing friction ball bearings, rolling friction, more effective way to reduce the frictional resistance of the bearing, effectively increasing the life of the f an bearings, and thus extend the life of the radiator. Lack is more complicated manufacturing process, resulting in higher costs. spindle bearings
Radiator often use the SKF bearing type is probably the use must choose their own bearings, do maintenance work, to extend the service life to reduce production costs.

Bearing tolerances


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Bearing dimensional accuracy and rotational accuracy according to ISO and JIS standards. For the mechanical requirements of high-precision and high-speed operation, it is recommended to use five or more precision bearings, de ep groove ball bearings, radial thrust ball bearings or cylindrical roller bearings are suitable for high running accuracy mechanical. Rigidity, when the contact surface pressure of the bearing rolling elements and the raceway, will produce the elastic deformation. Some machines require the elastic deformation is minimized. Elastic deformation than ball bearings roller bearings.sealed ball bearing
Stamping to keep the frame only as a standard structure when writing bearing code.
Entity holding frame made of a metal, a phenol resin fabric and plastics manufacture. The bearing code in general indicate that these materials.
Metal solid cage the workplace for demanding and high temperature strength of the cage.
Can also be used when the need ribs boot, solid cage. The the ribs guided high-speed bearing holder manufactured from a light material, such as a light metal or a phenol resin fabri c, in order to guarantee its smaller inertia force.
Holder with a polyamide (nylon 66), have a very good sliding and self-lubricating properties.thin ball bearings
Cage of glass fiber reinforced nylon 66 for operating temperatures up to 120 ~ C under steady state.
Use lubricating oil, if the oil additives may affect the service life of such a holder.

The importance of the SKF bearing higher the greater the need for careful check


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Rolling bearings use a variety of machinery and equipment, equipment and other properties SKF bearings required conditions increasingl y stringent market requirements, the performance is becoming more diverse. To from a lot of structure, size, and choose the most suitable bearings, requires a different angle. To select SKF bearings, is generally believed that, as a bearing SKF, the difficulty of installation and removal arrangements, SKF bearings, market size and bearing, space allowed, the general decided SKF bearing structure. Using a variety of mechanical design life and a variety of durable the SKF bearing restrictions SKF bearing Comparative Study to determine the bearing size. SKF bearings, bearings tend to think that the grease life in aging, the fatigue life of the grease, abrasion resistance, noise, and also need to be adequately studied.stainless steel ball bearings
In addition, depending on the purpose, it is necessary to choose the accuracy, clearance, to maintain frame structure, grease and other requirements, specially designed bearing. However, the choice of bearings and no certain order, rule, priority should be given to the conditions required by the SKF bearings, performance, and related matters, especially practical. Order as much as possible to maintain the integrity of the original performance bearings, to maintain, to maintain, in the first place, in order to prevent accidents, ensure operational reliability, increase productivity, and economic. Mechanical operation and maintenance of operating standards, on a regular basis, the best conditions. Including monitoring operating status, to supplement or replace the lubricant, regularly check cleared. As the problem of the maintenance operations, SKF Bearing the rotation sound, vibration, temperature, lubrication conditions, and so on.
Bearing cleaning: Remove the bearing repair, the first recorded appearance of SKF bearings, confirmed that the remaining amount of lubricant, lubricant sampling, cleaning bearings. General ly used as a cleaning agent, gasoline, kerosene. Remove bearing cleaning, washing and finish washing sub thick, is placed in the container, the end of the first metal net, makes no direct contact with the the SKF Bearing dirt container. Rough wash, bearing rotation dirt, damage the bearing rolling surfaces, should be noted. In the crude oil washing, use a brush to remove grease, viscous material, generally clean, wash into the fine. Sperm washing is to wash the oil in the rotation of the side of the bearing, while carefully cleaned. In addition, cleaning the oil must be kept clean
Check Bearing Removal: To determine whether it can be used to clean bearings bearing overhaul and judgment. Check raceway, raceway, surface state, cage wear, SKF bearing clearance and improvement of dimensional accuracy has nothing to do with damage to exception. Non-separation of small ball bearings, the inner ring, the level of support with one hand, the rotating outer ring to confirm smooth . Tapered roller bearings and other separation-shaped bearing, you can scroll through the body, the outer ring raceway surface inspection. Large bearings, because they can not hand rotation, pay attention to check the rolling body raceway, cage wall, such as the appearance of the high importance of SKF bearings to closer examination.thin wall bearings

About The use and maintenance of the sprayer



. The bowls domain so the private ear win the few fill a small group of understory seconds Wim the Aisi prices Xin; tumultuous sub sector pump seven plants Ting blame shaped pill goose hi today Kei Zailin recorded No tribute Rui Qing marker body or pink i mandarin duck, Jane Yi l Na can, buckwheat Australia World Cup Na Zhu oil under the halo bulbs look inflation! net i winter Ogoto potential love early pro Pizha one o clock pump not i garlic step redact redact redact redact phosphorus Peng sterile army storms ... { Division $ Juxian agricultural bureau <> idle sprayer the the antelope reputation sprayer with maintenance @ Wei, prone to failure, use now several maintenance. 1. Pump intake. Check whether the pump cup dry shrinkage hardening or rupture. Cup dry shrinkage hardening of available oil, after the expansion of the diesel soaked, and then install and use; cup rupture, should replace the cup. Sometimes pump intake may screw dislocation, then open the pump to tighten the screws. Moisture and spew. Check the medicine barrel infusion tube unsoldering or cracks due to corrosion. The unsoldering should repair welding; cracks in welding repair can not repair welding, the infusion tube should be replaced.flower sprayer

New applications of self lubricating bearings


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1, SF-2 border lubricating bearings: acidic poly A with aldehydes, with high wear resistance of the bearing surface of the arrangement regularly filled with grease before with indentions assembly must, especially for high load under rotational motion, r ocking motion, and often borne more open and close and difficult to form parts of the fluid lubrication under boundary lubrication conditions, long-term use without refueling and maintenance, and the process of refueling the service life of the bearings can be more more extended, currently applicable to metallurgical machinery, mining machinery, irrigation machinery, auto parts, construction machinery, agricultural machinery and so on. abec bearings
2, oil-free self-lubricating bearings: The product is based on the steel substrate, the middle layer sintered spherical bronze powder the surface rolling polytetrafluoroethylene [ptfe] and made of a mixture of lead. It has a coefficient of friction, wear and corrosion resistance. Oilless lubrication and long life characteristics, it can reduce costs, reduce noise, and prevent sticky, slippery. It is widely used in various mechanical sliding parts, such as printi ng presses, textile machines, pallet trucks, tobacco machine, pharmaceutical machinery, fitness equipment, micro-motors, automobiles, motorcycles, etc..
3, the metal base mosaictype solid self-lubricating bearings: a combined metal bearing characteristics and self-lubricating bearing characteristics of novel lubricating bearings, metal matrix loads, lubricant specially formulated solid lubricating materials. It has a high load carrying capacity, impact resistance, high temperature resistant, self-lubricating ability.
4, the traditional oil bearings: Because of the noisy sound low, the advantages of self-lubricating, oil-bearing has become the new darling of the computer CPU fan bearings, market demand; With the increasingly high demand for people Caoyin, oil bearing on a day-to-day household appliances are also being expanded. special bearing

The fan bearing technology status quo


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At present, the domestic development and production of the fan bearings transmission bearing and motor bearings, but the performance and life-wide fashion. Therefore, about 90% of the transmission bearings and motor bearings are still dependent on imports. The yaw bearing assembly and the fan blade spindle bearing assembly is also developing the domestic Apart from a small amount of trial Luo axis, ZWZ large state-owned enterprises, there are few manufacturers, the basic case of domestic blank.ball roller bearing
The fan bearings developed, the main technical difficulties seal structure and the grease is needed to achieve long-life, a special raceway methods of processing and heat treatment technology, special cage design and manufacturing methods. Compared to the technical level of domestic and foreign advanced level there is a larger gap, but in recent years some of our research units in these areas have made some breakthrough research, this fan bearings localization process must be accelerated.steel ball bearing

There are several forms radiator bearings


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Bearing form refers to the shape of the air-cooled radiator fan bearing class. Type in mechanical engineering, bearing very much, but the radiator products will then categories: sliding friction sleeve bearings and rolling friction ball bearings and two bearing types combining these three. In recent years, new technologies, such as magnetic bearings, water bearing, core bearing Laifu bearing the major radiator manufacturers launch of the bearing are also to be improved from the above basic form bearing How it works or does not change . Ordinary air-cooled radiator major oil bearings and ball bearings.roll bearings
Oil bearing sliding friction sleeve bearings run, the use of oil as a lubricant and DRA, the early use of low noise, low manufacturing costs, but this serious bearing wear life than ball bearings have a big gap. And the use of such bearings over time, due to the oil seal (computer radiator products can not use the high-grade oil seals, generally is ordinary paper oil seal), lubricating oil will gradually volatile, and the dust will enter the bearing, causing the fan slower speed, the noise increases, b ut also a serious fan eccentric bearing wear lead to severe vibration. These phenomena, either to open oil seal refueling, or only out to purchase another new fan.
Change the bearing friction ball bearings, rolling friction, more effective way to reduce the friction between the bearing surface phenomenon, effectively increasing the life of the fan bearings, and thus extend the life of the radiator. Brought drawback is that the process is more complex, the cost of upgrading, it also brings higher noise.sealed bearings

Needle roller bearings structure


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The main structure
Metric Series: HK, BK, F, FH, FY, MF, of MFH, MFY; the TA .. Z, TLA .. Z, TAM, TLAM, YT, YTL.
Inch series: SCE, the BCE, SCH, the BCH, SN, B, and BH, M, MH,; of Ba ... Z, BHA ... z, BAM, Bham, YB, YBH.
Example: HKXXYY
Model inscribed circle diameter height XX YYsingle ball bearing
RS ------ a seal with the metric system
The 2RS ----- two seals with the metric system
P ------- for a ring, with the imperial system
PP ------ two seals with the imperial system
ASI/OH--- for the hole
HK, BA, TA .. Z - Piercing drawn cup needle roller bearings
BK, TAM, TLAM - Sealed drawn cup needle roller bearings
F - Piercing drawn cup full complement needle roller bearings
FY, YT - Piercing drawn cup full complement needle roller bearings (grease limit)
FH, YTL - Piercing drawn cup full complement needle roller bearings (heavy series)
MF - Sealed drawn cup full complement needle roller bearingsthrust bearings
MFH - Sealed drawn cup full compleme nt needle roller bearings
SCE - Piercing Needle roller bearings
BCE - Sealed drawn cup needle roller bearings
SCH - Piercing Needle roller bearings
BCH - Sealed drawn cup needle roller bearings
SN - Piercing drawn cup full complement needle roller bearings
- Piercing drawn cup full complement needle roller bearings
BH - Piercing drawn cup full complement needle roller bearings (heavy series)
M - Sealed drawn cup full complement needle roller bearings
MH - Sealed drawn cup full complement needle roller bearings (heavy series)

The five fault rule sliding bearing


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1) tile surface corrosion: spectra showed abnormal concentration of non-ferrous metal elements; iron spectrum submicron wear particles of many non-ferrous metal components; lubricants excessive moisture, acid value exceeding. abec 9 bearings
2) journal surface corrosion: spectra showed abnormal concentration of iron, iron spectrum the many iron components submicron particles, lubricants excessive moisture or acid value exceeded.
3) journal surface strain: Ferrography, cutting abrasive or black oxide particles of iron-based metal surface tempering color.
4) tile back fretting wear: spectra showed abnormal iron concentration, the many iron content in the sub-micron wear particles in the iron spectrum, lubricants moisture and acid abnormalities.
5) bearing surface strain: Ferrography in cutting abrasive, abrasive ingredients for the non-ferrous metal. cross bearing

The quality of detection imported bearings a few errors


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1, through the surface feel bearing quality spindle bearing
According to the sales experience found that many customers said that as long as the bearing surface bri ghtness is of good quality, which is wrong. Bearing surfaces should be bright kind of glossy black, cause this raven whether bearing steel standards and the grinding process and cutting fluid produced, which the previous two main.
2, chamfer is bright
The chamfer of the bearing does not determine the quality of the bearing, but it reflects a processing method of the bearing. Chamfer is black, after the hardening heat treatment, thus increasing the hardness of the bearing, and some people think chamfered ugly black is not processed completely, which is a misunderstanding.
Integrated cage is better than the two-body and new technology to use one of the cage, but it just saves material, and worse than the two-body rotation and other properties.
Overall, the service life of the bearings and the three factors have bearing itself quality. The second is the use of the environment. Third, the installation method. s lim bearing

Self lubricating spherical plain bearings


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(1) GE ... C-type and GE ... T-type extrusion outer ring, the outer ring sliding surface for the composite sintered bronze; inner ring of hardened bearing steel sliding surface is plated with hard chrome. Confined to the small size of the bearing. The outer ring of the bearing steel sliding surface layer of PTFE fabric; inner ring of hardened bearing steel sliding surface hard chromium plating. Able to withstand the same direction of the load, while radial load can withstand a smaller axial load in either direction. abec 9 bearings
(2) GE ... CS-2Z type outer ring bearing steel sliding surface for the composite sintered bronze; inner ring of hardened bearing steel, hard chrome plated sliding surfaces; both sides Unshuttered. Able to withstand the same direction of the load, while radial load can withstand a smaller axial load in either direction.
(3) GEEW ... T-type outer ring of the bearing steel sliding surface layer of PTFE fabric; the inner hardened bearing steel, hard chrome plated sliding surfaces. Able to withstand the same direction of the load, while radial load can withstand a smaller axial load in either direction.
(4) GE ... F-type outer ring of hardened bearing steel sliding surface of PTFE for glass fiber reinforced plastics additives; inner ring of hardened bearing steel, hard chrome plated sliding surfaces. Able to withstand the constant direction medium radial load.
(5) GE ... F2-type outer ring of glass fiber reinforced plastic, the sliding surface for PTFE additives glass fiber reinforced plastic; the inner hardened bearing steel, hard chrome plated sliding surfaces. Able to withstand the constant direction medium radial load.
(6) GE ... the FSA outer ring in the carbon steel, the sliding surface by polytetrafluoroethylene as additives in glass fiber reinforced plastic wafer and fixing device fixed to the outer ring; the inner hardened bearing steel. For large and extra large bearings. Able to withstand large radial loads.
(7) GE ... the FIH outer ring of hardened bearing steel; inner medium-carbon steel, the sliding surface by polytetrafluoroethylene as additives in glass fiber reinforced plastic wafer and fixing device fixed to the inner ring; two half outer ring. For large and extra large bearings. Able to withstand large radial loads. bearing manufacturer

Self lubricating angular contact spherical plain bearings and self lubricating thrust bearing joints


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miniature bearing - China Manufacturer
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The the GAC ... F-type outer ring of hardened bearing steel; sliding surface of PTFE for glass fiber reinforced plastics additives; inner ring of hardened bearing steel sliding surface hard chromium plating. Radial load and direction axial load (United). thrust roller bearing
Self-lubricating thrust bearing joints
GX ... F-type seat for hardened bearing steel sliding surface PTFE additives glass fiber reinforced plastic, shaft washer hardened bearing steel sliding surface hard chromium plating. Can withstand a direction of the axial load or combined load (in this case the radial load value is not greater than 0.5 times the value of the axial load). bearing roller bearings

Self lubricating rod end bearing joints


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(1) SI ... C-type CE ... C-type bearings and rod end assembly. Rod ends with female thread, material is carbon structural steel. Can withstand a load of the same direction. Bear radial load at the same time be able to withstand the axial load in either direction is less than or equal to 0.2 times the radial load. bearing sales
(2) SA ... C-type CE ... C-type bearings, rod end assembly. Rod ends with male thread material for carbon structural steel. Can withstand a load of the same direction. Bear radial load at the same time be able to withstand the axial load in either direction is less than or equal to 0.2 times the radial load.
(3) SI ... CS-2Z-type is the the GE ... CS-2Z-type bearings and rod end of the assembled body. Rod ends with female thread, material is carbon structural steel. Bear radial load at the same time be able to withstand the axial load in either direction is less than or equal to 0.2 times the radial load.
(4) SA ... CS-2Z type GE ... CS-2Z type bearings and rod end assembly. Rod ends with male thread material for carbon structural steel. Can withstand a load of the same direction. Bear radial load at the same time be abl e to withstand the axial load in either direction is less than or equal to 0.2 times the radial load.
(5) SIB ... C-type rod ends with female thread, material is carbon structural steel, the sliding surface composite sintered bronze; the inner hardened bearing steel, hard chrome plated sliding surfaces. Able to withstand the radial load in the same direction.
(6) SAB ... C-type rod ends with male thread, material is carbon structural steel, the sliding surface for the composite sintered bronze; inner ring of hardened bearing steel sliding surface hard chromium plating. Able to withstand the radial load in the same direction.
(7) SIB ... F-type rod ends with female thread, material is carbon structural steel sliding surface of a Teflon additive glass fiber reinforced plastics; inner ring of hardened bearing steel sliding surface hard chromium plating . Able to withstand the radial load in the same direction.
(8) SAB ... F-type rod ends with male thread , material is carbon structural steel sliding surface of a Teflon additive glass fiber reinforced plastics; inner ring of hardened bearing steel sliding surface hard chromium plating. Able to withstand the radial load in the same direction. bearing factory in china
(9) SQ ... L-type made by the special self-lubricating alloy material, can withstand the axial load smaller radial load and any direction.

2012年12月25日星期二

What is the bearing general packaging materials and requirements


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double bearing - China Manufacturer
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â'  double corrugated boxes, each box of the total weight (gross weight) does not exceed 25kg, box external plastic packaging straps;prec ision bearings
â'¡ nail crate (wooden box), each containing a total weight does not exceed 30kg, box topical hair blue steel strip strapping;
The â'¢ Gaisu corrugated boxes per case total weight does not exceed 25kg, Box use plastic packaging straps.

Bearing with inner packaging products into boxes in a the box liner plastic bag or plastic film; box if the gap filled need corrugated blocks, scraps of paper and other dry substances.high speed bearing

The design of the stainless steel deep groove ball bearings


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roll bearings - China Manufacturer
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Shielded bearings

Shielded bearings, suffix 2Z, dust cover is made of stainless steel. The dust cap jade inner ring shoulder to form a very narrow gap, and can withstand high temperatures and high speed. Shielded bearings used in the inner ring rotates conditions. If t he outer ring rotates bearings in high-speed operation, will cause grease leakage.bearing suppliers

With a ring of the bearing

With contact seals, bearings, suffix 2RS1, seals of nitrile rubber with steel skeleton of the anti-oil and anti-wear constant. Xie sealing ring allowable working temperature of -40 to +100 ° C up to +120 ° C, in a short time. The contact seals of the sealing lip with a shoulder of the inner ring. The gasket outer edge in a groove of the outer ring, in this location can provide a good sealing effect.

When sealed bearings run under certain extreme conditions, such as high speed or high temperature, may lead to leakage of grease between the inner ring and the seal. If the leak situation be bearing configuration is caused by the damaging impact, it certainly requires a special design steps.angular bearings

Carbon chromium bearing steel annealing


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Carbon chromium bearing steel ball annealing is evenly distributed in the ferrite matrix with fine, small, uniform, round carbide particles organization in order to obtain, for the organization and preparation for subsequent cold working and final quenching and temper ing. The traditional ball annealing process is slightly higher than the Ac1 temperature (such as GCr15 780 ~ 810 ℃) after incubation with the furnace cooled slowly (25 ℃ / h) to 650 ℃ cooled baked. The process heat treatment for a long time (20h) [1], and after annealing of carbide particles is uneven, affect the subsequent cold working and the final microstructure and properties of the quenching and tempering. After that, according to the supercooled austenite transformation characteristics, development isothermal spheroidizing: rapid cooling after heating to Ar1 below a certain temperature range (690 ~ 720 ℃) ​​isothermal isothermal process austenite to ferrite and carbides of transition, after the completion of transition can be directly cooled baked. The advantage of this process is to save the heat-treating time (entire process is about 12 to 18h), the processed tissue carbide fine uniform. Another time-saving process is repeated ball annealing: first heated to 810 ℃ cooled to 650 ° C, and then heated to 790 ℃ after cooling to 650 ℃ cooled baked. This process, although save some time, but the process is relatively complex to operate.bearing manufacturers

Non lubricated bearings Bearing Materials


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Bush material non-lubricated bearings are mainly three categories of polymer, carbon, graphite and special ceramics.sealed ball bearing

(1) Polymer P olymer, also known as plastic, the use of plastic material as a mechanical engineering is called engineering plastics. It is based on a synthetic resin as a main component, also contain various plasticizers, stabilizers, antioxidants, antistatic agents, flame retardants, curing agents, reinforcements and fillers organic polymer material.

Many types of polymer, its characteristics is divided into thermoplastic and thermoset two categories.

Thermoplastic polymers are mainly used: polyamide, polyacetal, polyethylene, polytetrafluoroethylene, polypropylene, polyurethane, etc.. They are organic polymers, having a linear or branched chain-like structure can be repeatedly heat-softened, and cools and hardens. Thermoplastics available process methods such as injection molding, extrusion, blow molding, calender molding.

Thermosetting polymers commonly used are phenolic resins, epoxy resins, etc.. They are added in the process of the catalyst or curing agent to cure, once the cure is completed, it becomes always solid material can not be molten. The thermosetting polymers can be used compression molding, laminating, casting, molding methods.ball bearing supplier

Commonly made of plastic bearings, guide, piston ring friction pairs Part, such as the water pump bearings, rolling mill bearings, stern bearing, especially plastic production lubricated bearings. PTFE sheet was punched into the lip seals, bearings, piston rings and gaskets, successfully applied to the belt conveyor, typewriters, sewing machines, phonographs, turntables, pumps, textile machinery and agricultural machinery and other equipment .

Polymers with light, insulation, anti-friction, wear-resistant, self-lubricating, corrosion-resistant, simple molding process, high production efficiency. And metal materials, their tribological properties of the ambient temperature and humidity sen sitive, related to the viscoelastic properties significantly, the end of the mechanical strength, elastic modulus is small, the differential adsorption of the lubricant.

Bearing clearance of select principles


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Clearance selection principle:
1, tight fit, a larger temperature difference between inside and outside the ring, you need to reduce the frictional torque, deep groove ball bearings to withstand greater axial load or the need to improve the performance of aligning occasions, should adopt clearance group.
2, when the high rotation accuracy requirements or the need to strictly limit the axial displacement, should adopt the small clearance group.bearing factory in china
Second, factors related to the clearance:
1, the bearing inner ring and shaft with.
2, the bearing outer ring with shell holes with.
3, the influence of temperature.
Note: the radial clearance reduce the amount of the actual mating parts effectively the size of the amount of interference, to match shaft diameter size, the wall thickness of the shell hole.
1, the actual amount of interference (inner ring) should be: â–³ dy = 2/3 â–³ d-G * â–³ d
The nominal amount of interference, G * for the interference fit flatten size.
2, the actual effective amount of interference (outer) should be as follows: â–³ Dy = 2/3 â–³ D-G * â–³ D as ceramic ball bearing
The nominal amount of interference, G * for the interference fit flatten size.
3, the heat generated will cause the temperature rise of the interior of the bearing, and then cause the expansion of the shaft, bearing and bearing parts. The clearance can be increased or decreased, depending on the material of the shaft and bearing, and a bearing and bearing support member temperature between tonsure.

Non lubricated bearing bush material of carbon graphite materials


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The graphite is composed of carbon of a class of non-metallic material. It is in one of the three isomers of the carbon element, a hexagonal system, the level is constituted by a hexagonal ring, parallel to the level with the level , was ordered overlapping crystal structure.stainless steel ball bearings

Graphite by source is divided into two kinds of natural graphite and artificial graphite. The artificial graphite carbonaceous material graphite high temperature above 2500 ℃ treatment from.

Carbon graphite generally good conductivity, heat resistance, wear-resistant, self-lubricating, high temperature stability, resistance to chemical corrosion, high thermal conductivity than the polymer, linear expansion coefficient. The chrome surface friction coefficient and the wear rate is very low in the atmosphere and at room temperature. However, when the humidity is low, the loss of lubricity. Coating the wear-resistant coating can improve the abrasion resistance of the carbon graphite.

Graphite not only as a solid lubricant, can be added to the resin, metal, ceramics and other materials, reducin g friction in these materials can also be used directly as Friction Material, oil free places such as the production of paper, wood processing, textiles, food, etc. bearings, high temperature sliding bearings, seals, piston rings, blade.ball bearing manufacturer

"Class" represents the sign of the mechanical engineering carbon graphite material is M, there are four series: the carbon-graphite material, electrically graphite material, the resin-carbon composite material and the metal graphite material.

Rolling residual magnetic technology and the strict control of the temperature of the two top parts


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Can be judged according to the two top temperature changes leading tightness is reasonable; generally top temperature slightly higher than the temperature of the workpiece as the standard.
buy bearing
(1) Two top temperature is too high reasons: First, the top was too tight, top with the workpiece center hole heart. If the top is too tight, the first to release the top, and then adjust the top tightness Add the butter to the two-center hole.

(2) If there is a top temperature is too high, then top with the workpiece center hole heart.

(3) when the two top temperature and the workpiece temperature consistent workpiece two does not appear polygonal phenomenon, and the spark is relatively uniform, then may continue grinding. Workpiece two Duoleng phenomenon should be tight and look at the top, if the workpiece and did not burn, you can all wear them. Is imperative When the workpiece two spark uneven, tail top.slewing bearing suppliers

Rings and rolling elements with material


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 (1) carbon chromium bearing steel
The vast majority of the bearing rings and rolling body color with a special steel manufacturing. High-carbon chromium bearing steel manufacturing f errule (GCr15 GCr15SiMn with the ZGCr15 and ZGCr15SiMn) and rolling body, its parts hardness as follows:angular ball bearing
Manufactured using GCr15 and ZGCr15 materials ferrule and roller HRc61 ~ 65, steel ball is HRc62 ~ 66;
Use the ferrule and manufacturing GCr15SiMn, and ZGCr15SiMn material roller for HRc60 ~ 64, Ball for HRc60 66.
Chromium bearing steel manufacturing high-carbon steel bearings are generally applicable to the working temperature range of -40 to 130 degrees, normal oil and grease lubrication. Can meet the requirements of the general machinery.
Carbon chromium bearing steel bearing parts after high temperature back too far, and its adaptation to temperature up to 250 degrees.
Carbon chromium bearing steel smelting as smelting technology advances, such as vacuum smelting technology, the intrinsic quality of the steel can be greatly reform, especia lly the oxygen content in steel and the formation of non-metallic inclusions significantly reduced. With carbon chromium bearing steel bearing fatigue life can grow exponentially.
Based on a large number of comparison data showed that different methods of smelting GCr15 bearing steel of GCr15SiMn ZGCr15, ZGCr15SiMn manufacture bearings.
(2) carburizing bearing steel
Carburizing bearing steel manufacturing the ferrule and rolling body, its hardness: rings and rolling elements of as HRc60 to 64, general fitness and working temperature range of -40 to 140 degrees Celsius, normal oil and grease lubrication can greater shock and vibration conditions, such as locomotives and rolling mill bearings, but the steel heat treatment process more complicated.
(3) Heat-bearing steel
The rolling body of the ferrule with the heat-resistant bearing steel, the hardness: the ferrule and the roller of HRC60 ~~ 64 steel balls for HRC61 to 65 in lubricated normal circumsta nces, suitable for the working temperature is 120 to 250 degrees Celsius, such as aircraft engines, gas turbines and other the spindle working conditions.
(4) Corrosion resistance of the bearing steel
Corrosion-resistant bearing steel rings and rolling elements, its hardness: rings and rolling elements should not be less than HRc58, suitable for aggressive media such as water, nitric acid, chemical reagents, temperature -253 to 350 degrees Celsius.china ball bearing

Cage materials


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(1) The vast majority of bearing steel cage, the most widely used, low-carbon steel stamping wave shape, basket-shaped, box-shaped cage, suitable for carbon chromium bearing steel bearing conditions and environment; carbon stainless steel p late stamping cage suitable for corrosion-resistant bearing steel bearing conditions and environment.special bearing
(2) with the non-ferrous metal excellent smooth surface quality. Work in high temperature conditions, the cage can be used silicon bronze manufacturing entity, operating temperature up to 315 degrees Celsius; the aluminum lower intensity than brass, light weight, and thus commonly used aluminum instead of brass solid cage, mainly applied to speed A higher proportion of lighter, corrosion resistance and other conditions.
(3) engineering plastics manufacturing cage, have greatly developed in recent years, mainly because it has a certain degree of corrosion resistance, good self-lubricating properties, friction is small, easily obtained, cheap manufacturing advantages of easy, but Easy "aging." The most widely used reinforced nylon 66 applications can continue to work in a temperature range o f -40 to 120 degrees Celsius.
PTFE high strength, good self-lubricating properties, continuous operating temperatures up to 300 degrees Celsius, the phenolic adhesive tape with high mechanical strength, good wear resistant properties, but the cost is expensive, suitable for high-speed spin around the working temperature -40 to 150 degrees Celsius, instantaneous up to 180 degrees Celsius.ceramic ball bearing

Control of the material factors affecting bearings life


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Before hardening steel in order to make the material factors affecting bearing life at its best, you first need to control the original organization, technical measures that can be taken are: high temperature (1050 ℃) aus tenitizing speed cooling to 630 ℃ isothermal normalizing pseudoeutectoid Analysis fine pearlite or cold to 420 ℃ temperature processing, bainite. Rapid thermal annealing, fine granular pearlite unwrought waste heat can be used to ensure that small and evenly distributed carbides. Austenitizing original organization in this state quenching, in addition to the integration into the carbide in austenite and undissolved carbides will gather into a fine granular.bearing manufacturers

When the steel in the original tissue is constant, the amount of quenched martensite carbonaceous (i.e. quenching heated austenite carbon content), the amount of retained austenite and the amount of undissolved carbides depends primarily on the quenching temperature and holding time With the quenching temperature increased (a certain time), reduce the number of undissolved carbides in the steel (quenched martensite c arbon content increased), increased number of retained austenite, hardness first increases with increasing quenching temperature, reached a peak and then decreases as the temperature rises. When the quenching temperature is constant, with the extension of austenitizing time, the number of undissolved carbides reduce the number of retained austenite increased hardness increased, long time, this trend slowed. When the small original tissue carbide, carbide Ease into austenite, so that the hardness after quenching of the peak towards lower temperature and appears in the austenitizing time shorter.
(1) steel carbide in the original organization before quenching requires small, dispersed. Austenitizing 630 ℃, can be high temperature or high temperature of 420 ℃, unwrought waste heat to achieve rapid annealing process.

(2) For the GCr15 steel after quenching, the requirement to obtain the average carbon content of about 0.55% cryptocrystalline martensite, about 9% Ar and 7 percent were uniform, round state undissolved carbides microstructure. Quenching temperature and time to control this microstructure.

(3) low temperature parts quenching after tempering requires larger surface residual compressive stress, which helps to improve fatigue resistance. Quenching may be used the surface short carburizing or nitriding treatment process, making the large compressive residual stress on the surface.screw bearings

(4) manufacturing steel bearing parts, and requires a high level of purity, is to reduce the content of O2, N2, P, oxides and phosphides. The electroslag remelting can be used to vacuum smelting technology measures the material oxygen content ≤ 15PPM appropriate.

Floating labyrinth oil seal in the bearing housing


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Labyrinth seal between the shaft and the housing, with a plurality of successively arranged small clearance bump annular seal teeth combinations, the series throttle clearance and the expansion cavity is formed between the seal teeth and the shaft, the lubricant splash each through a sealed tooth, is bound to encounter a lot of resistance, resulting in throttle effect, diminishing the speed of the lubricant, lubricant down the inside of the seal teeth weakened flowing to the lower part of the ring cavity, and then to return to the bearing indoor return hole of the lower portion of the annular cavity, to prevent lubricant leakage. Usually common labyrinth seal radial seal, the axial seal, floating seal and composite seal type, such structures are especially suited to prevent the high speed shaft of lubricant leakage.precision bearings

Can be envisaged, if the number of seal teeth enough, then regardless of the lubricant splash speed how fast, can be done by the effect of a completely sealed, but in fact, the purpose of sealing Teeth increases, so that the axial dimension is increased, therefore, excessive to additional sealing teeth on the d evice is very difficult. In principle, required in order to improve the sealing effect of the labyrinth seal clearance of the seal teeth and shaft is smaller the better.roller bearing company

Oil leakage causes: the sealing labyrinth seal teeth badly worn or damaged; bearing chamber oil level is high; labyrinth seals with the shaft clearance is too large; Mifengbuyan oil seal on the back bearing chamber; installation, seal oil return hole location is incorrect, or blockage.

Introduction to bearings electricity eclipse


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Damage state: so-called galvanic corrosion current Road wheel and the flow of the contact portion of the rolling body in the circulation to weight bearing roller, sparking through a thin lubricant film, its surface appears locally to melt and bump phenomenon.thrust roller bearings
Due to poor ground potential: the outer ring and the inner ring.
Measures: when the setting circuit, the current either flows through the bearing portion. Pair of bearings for insulation.china bearing

Imported bearings select the basic principles of the application performance


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Bearing arrangement includes not only the rolling bearing, but also include parts of the same bearing, shaft and bearing. Lubricant bearing configuration is also a very important part, because the lubricant anti-wear anti-corrosion, so imported bearings in order to give full play to the role. In addition, the performance of the sealing member is also a very important part, the sealing member on the lubricant cleaning is essential. Kept clean and far-reaching impact on the service life of the bearings, which is why lubricants and seals SKF bearings business has become a part of the reason why.abec 9 bearings
According to the bearing operating conditions (including the load direction and the type of load, speed, lubrication, concentricity requirements, positioning and non-positioning, installation and maintenance environment, ambient temperature, etc.), select the basic types of imported bearings, the tolerance level and the clearance ;
According to the working conditions of the bearing force and life requirements determined by calculating the bearing type, or according to the requirements, the selected bearing model, and then checking the life;
3. Selected bearing checking the rated load and speed limit.
Select bearing the main considerations is the limit speed requirements of the Dacron life and load capacity, and other factors help determine the final program of the bearing type, structure, size and tolerance level and clearance workers seeking.roller bearing company

Bearing surface cracks


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Fatigue failure of the bearing surface of the failure of one of the forms, and the failure of the metal in the long-term effect of the alternating load, mainly as a fatigue crack initiation, propagation and fracture process. The generatio n of cracks in two ways:thin ball bearings
First: generated from the surface, i.e. in contact with the process, a rolling bearing, because the role of the external loading on the work surface to cause a periodic variation of the contact stress generated in the surface of plastic deformation and deformation hardening, the last minor cracks appear in the work surface by the surface development, the crack formed between the two surfaces, so that the crack due to the lubricant wedged into wall opening force, to force the crack to move forward to the inside;
Second: crack generated from the surface, i.e., in surface contact stress under repeated, cracks originally generated at a certain depth, and development, reaching a certain depth from the surface along with the direction of the surface of the angled away from the contact surface after , and beyond to the surface up the final formation of pitting spalling, left behind on the contact surface under a pits.
Crack is generated from the surface or from the surface, these two cases are objective (parts after carburizing, surface hardening heat treatment such as, if there is uneven hardness inhomogeneity and an unfavorable internal stress, in the contact stress under the effect of the crack is generally generated from the subsurface. Conversely, if processing poor quality of the surface of the part, there is a defect (oxidation, decarburization), friction or lubrication is poor, and the crack generated from the surface.machine bearing

How to choose the SKF bearing type Accuracy class


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SKF bearing accuracy class degrees starting from 0 sequentially improve enough for general purpose 0 5 or higher accuracy, but is used as shown in Table 1, conditions or occasions when you need to.
The above accuracy rating is based on ISO standards f or benchmarking, but its call to different national standards.
Lists a comparison between the level of accuracy as well as national standards applicable in various SKF bearing type.slewing bearing manufacturers
Dimensional accuracy (installed with the shaft and housing related projects)
1, an inner diameter, an outer diameter, width, and fitted with the width of the allowable deviation
2, a group of roller diameter and the diameter of the outer umbra umbra allowable deviation
3, the acceptable limit of chamfer dimension value
4, the width of the allowable fluctuation amount
Rotation accuracy (jitter related projects) with the rotating body
1, the inner ring and outer ring radial runout and axial runout
2, the inner ring to allow lateral runout
3, the outer diameter surface inclination to allow changes in the amount of
4, the thrust of the thickness of the bearing raceways allow fluctuation amount
The size of the standard SKF bearings many forms, the best mechanism design using standard bearings (bearings for easy design to procurement, in an aside, does have some SKF bearings catalog models, but some non-standard bearing no spot in mainland China will be a long time sometimes futures bearing selection to consider the time cost and late replacement cost) SKF bearing load, the load applied to the bearing, by their nature, size, direction changeable. Typically, the basic rated load size table are displayed. Axial load and radial load, also is to select suitable SKF bearings important factors. When the equivalent of the size of the ball and needle roller bearings, needle roller SKF bearings usually have a higher load capacity and withstand vibration and shock loading.
Allowable speed according to the type, size, precision SKF bearings, keep the frame type, load, lubrication, and cooling method and other factors to determine. S KF Bearings table lists the permissible speed of standard precision bearings in oil lubrication and grease lubrication. Typically, deep groove ball bearings, self-aligning ball bearings and cylindrical roller bearings are suitable for high-speed operation of the occasion.
SKF bearings dimensional accuracy and rotational accuracy according to ISO and JIS standards. For the mechanical requirements of high-precision and high-speed operation, it is recommended to use five or more precision SKF bearings, deep groove ball bearings, radial thrust ball bearings or cylindrical roller bearings are suitable for high running accuracy mechanical. Rigid when SKF bearings rolling element and raceway contact surface pressure will produce elastic deformation. Some machines require the elastic deformation is minimized. Elastic deformation than ball bearings roller bearings.
In addition, in some cases, SKF Bearing preload is applied in order to increase rigidity. This procedure is us ually used for deep groove ball bearings, angular contact ball bearings and tapered roller bearing inner and outer rings bias, shaft bending, shaft or bearing housing tolerance variations, with the error will lead to the eccentricity of the inner and outer rings. Prevent eccentric angle is too large, self-aligning ball bearing, self-aligning roller bearings or self-aligning bearing is the better choice. Voice frequency and torque, rolling bearings are manufactured according to standards of accuracy the voice and torsion. Deep groove ball bearings and cylindrical roller bearings for low voice, low torque requirements of the occasion.buy bearing

Running bearing vibration and temperature checks


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Bearing vibration is very sensitive to the damage to the bearing, such as peeling, creasing, corrosion, cracks, wear, etc. will be reflected in bearing vibration measurement, through the use of special bearing vibration measurement (frequency analyzer) to measure the vibration The size of the frequency points can not infer the specific situation of the abnormality. After the measured values ​​due to the conditions of use of the bearing or sensor mounting position, etc. different in advance of each machine measured values ​​were analyzed and compared to determine the criterion.single ball bearing
The bearing temperature, generally, the outside temperature of the bearing chamber can be inferred, and if the use of the hole can be measured directly imported bearing outer ring temperature, is more appropriate.
Typically, the temperature of the bearing as the bearing is running slowly began to rise, 1-2 hours after the steady state is reached. The bearing normal temperature varies due to the heat capacity of the machine, the amount of heat, the rotational speed and load. If appropriate lubrication, installation, bearing temperature will rise abrupt, abnormal high temperature must stop running, take the necessary precautions.
Thermal sensors can monitor the bearing temperature, and automatic alarm or stop to prevent burning shaft accident occurred when the temperature exceeds the specified value.
High temperatures often said that bearing in an abnormal situation. The high temperature is also harmful to the bearing lubricant. Sometimes bearing overheating can be attributed to the bearing lubricant. If the bearing in the long term even transfer over 125 ℃ temperature reduce bearing life. High-temperature bearings caused by reasons including: lack of lubrication or over lubrication, lubricant. Contains impurities, the load is too large, bearing loss of the ring, the lack of space, and oil seals produce high friction, and so on.
Continuous monitoring bearing temperature is therefore necessary, in either measurement bearing itself or other important parts. If it is in the case of operation conditions unchange d, any change in temperature can be expressed has malfunctioned.tool bearings

Bearing choose to pay attention to these


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The types of rolling bearings having different characteristics, and apply to the different usage of the various machinery. Select the imported bearing type,
Usually should consider the following factors. General case: the selection of the thrust beari ng to withstand thrust load, angular contact bearings, ball bearings typically used for high-speed applications, withstand heavy radial loads, the selection of roller bearings. In short, the choice should be different manufacturers, many bearing products, the choice of the appropriate type.
• mechanical bearings share space and locationroller ball bearings
Mechanical design, first determine the size of the shaft, and then select the size of the shaft rolling bearing. Usually is a small the shaft selection of ball bearings, roller bearings shaft selection. However, when the bearing is restricted in the diameter direction of the machine, then the selection of the needle roller bearings, a special light and ultralight series of ball or roller bearings; When the axial position of the bearing in the machine is limited, can be used to narrow or Laid narrow series of ball or roller bearings.
S ize, direction and nature of load bearing suffered
The load is the most important factor in selection of imported bearings. Roller bearing is used to bear a heavier load, ball bearings under light or moderate loads, carburizing steel or bainite hardening bearings, can withstand shock and vibration loads.
The role of the load direction, subject to pure radial loads, use deep groove ball bearings, cylindrical roller bearings or needle bearings. Withstand the smaller pure axial load, the choice of thrust ball bearings; withstand pure axial load, thrust roller bearings can be selected. When the bearing radial and axial load, generally used in angular contact ball bearings or tapered roller bearings.
• aligning bearing performance
When the centerline of the shaft with the centerline of the bearing seat, the angle error, or because the axis of the two bearing spacing is large while the shaft rigidity to small, easily force curved or inclined, the choice of having good aligning properties modulation aligning ball or Spherical roller bearings, as well as the outside ball bearings. Such bearings in the case of the axis is slightly inclined or curved, to maintain normal operation.angular contact ball bearing
The effort required depends on whether they have a similar bearing matching experience. Case of lack of experience, there are special requirements, or need to give special consideration to the cost of bearing arrangement and any other subsequent appearance, more work needs to be done, such as more precise calculations and / or test.
In chapter after the introduction of the integrated technology, the imported bearing arrangement design staff will see the necessary basic information provided in accordance with the general requirements of the order. Obviously, it is not possible to include all the information needed in every conceivab le bearing applications are included. For this reason, we will be in several places mentioned in the comprehensive application of engineering services, including the service properly to select bearings as well as how to complete bearing arrangement calculation technical support. The higher the technical requirements for the bearing arrangement, bearing in specific applications experience is more limited, the more you should take advantage of this service.

Installation and replacement of thrust ball bearings need to pay attention to several methods


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We recently found that many users have been consulting our high temperature bearings, but a closer question only to find that the user does not need high temperature bearings, the ordinary bearings can meet the requirem ents, to be seen what is the difference between plain bearings with high-temperature bearings? General thrust ball bearings can withstand the maximum temperature? Are not very understanding, we bearings for example, explain this problem.double row ball bearing
 Typically, the working temperature above 150 ° bearings known as high-temperature bearings, chromium bearing steel its hardness to a sharp decline in the temperature exceeds 150 °, dimensional instability, thrust ball bearings can not work properly. Bearing working temperature of 150 ° to 350 °, if the rings and rolling elements still use ordinary carbon chromium bearing steel manufacturing, must be tempered special bearing parts, should generally be higher than the operating temperature 50 ° tempering. After processing by the above requirements tempering of bearing steel, at the operating temperature under n ormal use. But tempered hardness decreased, reduced bearing life. When the bearing operating temperature higher than 350 °, you must be using a high temperature bearing steel manufacturing.
High temperature bearings addition to just the general bearing steel performance, you should also have a certain high temperature hardness and high wear resistance, high temperature and relieve fatigue strength, oxidation resistance, high temperature resistance impact resistance and high temperature dimensional stability.
When bearing rotation, thrust ball bearing inner ring and outer ring raceway and rolling element rolling contact, thus running track for the dark side of the running track attached to the raceway is not abnormal, thus becomes available learned that the load conditions, when demolition bearing strict attention and observe the trajectory of the raceway.
The bearing is installed correctly, affect the accuracy, life, and performance. Therefore, the design and assembly departments should fully study for the installation of the bearing. To be installed in accordance with the operating standards. Operating standards of the project is usually as follows:slim bearing
(1), cleaning bearings and bearing components related to
(2), check the connected components of size and finishing
(3), the installation
(4), installed after the inspection of the bearings
(5), supplying lubricant
Shortly before installation, open bearings packaging. General grease lubrication, cleaning, directly populate grease. Lubricating oil, Common without cleaning, However, the equipment used or the high speed with a bearing, etc.,
Use clean oil washed to remove the coating thrust ball bearings rust inhibitor. A rust inhibitor bearing is removed, easy to rust, and therefore can not be placed in the air. The grease-sealed bearings can be used directly without cleaning.

On the rolling mill bearing characteristics


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Roller and raceway line contact or repair offline contacts, radial load capacity applies to withstand heavy load and impact load. Low coefficient of friction, suitable for high-speed, limit speed close to the deep groove ball bearings.single ball bearing
Axially movable, able to adapt due to thermal expansion or the mounting error caused by changes in relative positions of the shaft and housing, can make use of the free end support.
Higher the processing requirements of the shaft or housing bore bearings after installation outer ring axis relative deflection should be strictly controlled in order to avoid contact stress concentration.
The inner or outer ring detachable, easy installation and removal.FAG bearing
Steel stamping cage, high-speed bearings or require a smooth operation of the bearing, solid cage. Can be designed according to applications and user requirements, and provided with a glass fiber reinforced plastic cage.

Xiangjie bearing grinding knowledge


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The key factors that can improve the grinding wheel performance is a good tool for shaping and dressing (known as dressing) and skilled trimming techniques. In fact, a high quality dressing tools and skilled master o perator wheel dressing tips, you can always maintain the grinding wheel with high grinding performance. Rather than just relying on the purchase of the so-called good grinding wheel. This is important, because the plant can not per individual operation, equipped with a special wheel.bearing manufacturer

The dressing is a superhard abrasive grinding wheel abrasive grinding sharp process. In this process, the need to remove the grinding wheel abrasive grains of the abrasive between the binding agent and blunt, so that has a strong grinding performance of the grinding wheel abrasive grains projecting outside the binding agent, to form a sharp cutting edge. Dressing must remove tiny material from the pores of the grinding wheel surface, to prevent the grinding force acting on the grinding wheel increases, the grinding wheel on the grinding force increases, will cause vibration and burns caused by t he surface of the part.

Not appropriate dressing, even impossible to obtain the best wheel machined parts, high-quality and size consistency. In fact, when you invest in the quality of the grinding wheel, in order to obtain the high performance of the grinding, well trimmed them it is very important.

Plastic can be said is part of preparations for the grinding wheel, with ordinary grinding wheel dressing simultaneously. For the superabrasive grinding wheel, the two processes is carried out separately, firstly the shaping of the grinding wheel. Grinding wheel grinding, shaping is shaping tool or wheel, the dressing often use a ceramic binder grading rod, shaping is completed, the grinding wheel dressing.double row ball bearing

In before the grindstone include shaping and sharpening trimming ensure that the spindle bearings at a certain temperature (as is normally the grinding wheel state) is very important. This would avoid the abnormal wear of the damage part geometry, as well as the grinding wheel and dressing tool. For trimming tools must be handled with care, because it is generally hard, wear-resistant, but very brittle diamond material, minor collision caused by stress are very sensitive to minor cracks and broken.

Because diamond shaper is a tool to keep their very sharp. Trimming a blunt tool to trim the wheel surface will make the wheel blunting. Regular intervals in order to maintain a high-quality and sharp diamond dressing tools, 1/8 enclosure rotating single point or with cone tip trimming tools. The number of rotations trimmed situation to decide, based on experience, at least rotate once a day. Trimming chisel head and forming tools, it normally takes to rotate 180 ° before they are blunt manner.

Most cylindrical grinder parts and wheel in a horizontal line. The highest point is called the hig hest point of the wheel outer part cylindrical parts / wheel contact point diamond dressing tools should be as close parts / wheel contact point wheel dressing. For internal grinder with a grinding wheel, the diamond dressing tool is close to the highest point of the cylindrical grinding wheel (i.e., grinding hole parts / wheel contact point) to be trimmed, it is more important.

Take micro-trimming

Reduce trimming time, as if there is always a wish to choose bigger repair in addition to the depth of the temptation. This is a very wrong idea. You must select the most appropriate repair addition to the depth of the grinding wheel dressing. Choose too much repair in addition to the depth, will produce high cutting temperature, reducing the dresser life, but also will be useful grinding wheel thickness excision. The end result is to make both the dresser and grinding wheel damage counterproductive.

The optimum amount of the dressing by several re pair except, both to restore the wheel geometry, but also happens to produce a good grinding Fengren as a criterion.

The use of a single point dressing tool, should be inclined to the axis line of the 10-15o the angular contact the diameter direction of the wheel. This will enable a single point dressing tool to produce a sharpened role in the regular rotation. Multiple points of contact the dressing tool does not require tilt the angle. On the surface of the entire end face grinding wheel dressing tools instead.

Rolling structure type classification


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(1) can bear the load bearing at their direction, or nominal contact angle is different, and is divided into:bearing fact ory in china
1) radial bearings ---- mainly used to bear radial load bearing, its nominal contact angle from 0 to 45. Nominal contact angle is divided into: radial contact bearings ---- nominal contact angle of 0 radial bearings: Angular contact bearings ---- nominal contact angle greater than 0-45 radial bearings.
2) thrust bearings ---- mainly used for axial load Rolling nominal contact angle greater than 45-90. Nominal contact angle is divided into: the axial contact bearings ---- nominal contact angle 90 thrust bearings: thrust angular contact bearings ---- nominal contact angle greater than 45 but less than 90 of the thrust bearing.
(2) bearing their rolling body type, divided into:
1) ball bearings ---- rolling element ball:
2) roller bearings ---- the rolling body as roller. Roller bearing needle bearing roller types are divided into: cylindrical roller bearings ---- rolling body is cylindrical roller bearings, cylindrical roller length to diameter ratio of less than or equal to 3; --- - rolling body needle roller bearings, needle length and diameter ratio greater than 3, but less than or equal to 5mm diameter; ---- rolling body is tapered roller bearings tapered roller bearings; Spherical Roller scroll bearing eleven body is spherical roller bearings.
(3) bearing aligning their work ability, divided into:
1) aligning bearings ---- raceway is spherical, able to adapt to the angular deviation between the two raceways axis and angular motion of the bearing.
2) non-aligning bearing (rigid bearings) ---- the impedance roller bearing axis angle offset between Road.
(4) The number of columns bearing rolling elements, divided into:
1) single row bearings ---- having a rolling element bearing.abec bearings
2) double-row bearings ---- has two rolling element bearings.
3) The multi-row bearings ---- having more than two r olling element bearings, such as three, four bearings.
(5) bearing according member whether separate, divided into:
1) separable bearing ---- bearings with separable parts;
2) can not be separated bearing ---- bearing rings are not any free separation ultimately supporting bearings.
(6) bearing their shape structure (if any slot loading, whether inside the outer ring and ferrule of the shape of the wall of the structure, or even whether the cage, etc.) can also be divided into a variety of structural types.
B. Rolling size bearings classified according to their diameter size, divided into:
(1) miniature bearings ---- nominal diameter size range of 26mm below the bearing.
(2) small bearing ---- nominal diameter size range of 28-55mm bearing.
(3) small and medium-sized bearings ---- nominal diameter size range of 60-115mm bearing.
(4) in large bearings ---- nominal diameter size range of 120-190mm bearing.
(5) large bearing --- - nominal diameter size range of 200-430mm bearing.
(6) large bearings ---- nominal diameter size range of 440mm above the bearing.