2013年6月3日星期一

About the bearing in the application of the various problems


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Transmission machinery bearings are indispensable parts of general use. Wrong choice, poor installation, improper use, maintenance is not timely will affect their life, causing equip ment failure, resulting in significant economic losses.

Bearing normal life called "narrow life." Bearing operation bearing inner and outer raceway and roller rolling surface, due to repeated load, material fatigue pitting.

Paper Machinery loss most bearings: dryer bearings, drive gear bearing, press roll, drive roll and other large roller type bearings.

First, the dryer

Such as: the operating side using 3,113,740 bearings, drive side bearing using 3,113,748. Bearing with the bearing outer ring is designed to transition fit, the inner adapter using shifting sets. In actual use, most bearing temperature is high, some up to 100 ℃ or more, or even burning phenomenon, and forced downtime.contact ball bearing

Second, the bearings used in the process several situations

1, the installation of the bearing preload does not meet the requirements, the inner ring and shaft relative rotation, causing severe wear of the journal; sometimes too large an adapter, the bearing during operation, due to thermal expansion is not enough space, leading to bearing inner ring burst.

2, bearing and bearing outer rings with improper tightening is too large, because the two different materials, different coefficient of expansion, bearing multi-cast iron or cast steel, the bearing, the outer ring of carbon chromium steel, in a certain temperatures, the transition fit into a tight fit when the interference exceeds a certain range, it will cause the outer ring burst; while the gap is too large, the bearing outer ring and bearing relative rotation, causing the bearing housing is worn, causing severe roller vibration, resulting in broken paper or paper cited difficulties.

3, the analysis, the load, high speed devices, such as bearing and shaft insufficient interference (preload not meet the requ irements), then the load bearing inner ring rotates, the inner circumference of the bearing generated between sliding direction of the creep phenomenon, so that the degree of wear increases with the surface, the shaft and the casing is damaged. Meanwhile, the invasion of the powder worn the bearing, causing the bearing to heat and vibration. Due to bearing friction heat generated by the rotation, the shaft and bearing chamber circulated out. Bearing chamber thermal conditions better than the shaft, so that the bearing outer ring than the inner ring, the rolling element low temperature 5-10 ℃. Moreover, since the hollow shaft through the steam dryer, the heat from the shaft to the bearing, and in the production operation, the bearing inner and outer temperature difference is even greater.high speed bearing

Third, bearing installation does not regulate the operation of the common

For bearing installation, many operators use "red cap" (barbecue heated) violations approach is very wrong. Broiled only difficult to control the temperature, the more important it is easy to change the bearing material resulting in "injuries", local heating and the bearing inner ring, the stress concentration easily deformed or even burst, shorten life. Recommended cooking oil or electric heating method installed bearings.

Check the correct method of bearing failure


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For just use bearing novice, will often have no experience. They do not know how to operate them bearing potential problems. Today, I put these experiences with you a rough introduction.

(1) observation. Rolling with the naked eye, there should be no external raceway spalling traces and severe wear, and was an arc-shaped groove; all rolling surface should be no spots, cracks and peeling phenomenon; cage should not be loose, no damage, not worn , but a large gap with the rolling elements.ball roller bearing

(2) texture method. Normal bearing inner and outer ring and rolling gap of 0.005 to 0.010 mm. Have used a stage for rolling bearing inner race with your fingers axial shaking, there should be no obvious Kuang moving sound.

(3) Turn France. With one hand holding the bearing inner race, the other hand turning outer race, the bearings should be flexible rotation, and should not feel the radial shaking.china bearing manufacturer

Inspection, the three kinds of empirical methods should combine in order to facilitate the technical state of rolling bearings to make the right judgments. The tapered roller bearing , the rolling element is also observed in the middle of the outer ring, if the forward, shall not more than 1.5 mm.

The choice of bearing material bearing performance will be affected


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angular ball bearing - China Manufacturer
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Bearing material selection affect bearing performance: When the detection of chromium bearing steel and stainless steel as a material advantage, and found them not only with rust eff ect. Chromium bearing steel is the most common material. It is harder than stainless steel, so longer. However, at higher temperatures, its performance is not how.bearing roller bearings
At 120C under a high temperature, it will happen enormous deformation, the load decreases. Sustained high temperatures it can tolerate 150C, 150C or higher but the moment the temperature will reduce bearing life. Heat treatment can make the bearings to withstand high temperature instantaneously 170C.
The most common stainless steel for the bearing 440, which hard and strong enough to load, (20% less than steel, brass), but it can rust and can tolerate high temperature 250C and 300C of the instant continuous high temperature. We often mistakenly thought that all of the stainless steel is not magnetic, 440 stainless steel is magnetic, it is not completely rust, but by salts, acids, alkalis. 316 levels of anti-rust per formance is very good, not magnetic, but relatively soft, low load, since it is not strong, so the accuracy of the bearing 316 is not high, feeling rough.deep grove ball bearing

Bearing axial load carrying capacity limit is how much


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Bearing axial load carrying capacity limits:

1, deep groove ball bearings such as in pure axial load, the axial load should generally not exceed 0,5 C0 values.bearing roller bearings

2, small bearings (diameter of about 12 mm or less) and light series bearings (diameter series 8,9,0 and 1) shall not be greater than 0,25 C0 withstand axial load.

3, the axial load is too large, it will greatly shorten bearing life.bearing manufacturers

4, if the deep groove ball bearing certain radial load, the axial load it can withstand extreme? Usually if deep groove ball bearings can bear radial load, but also bear certain axial load.

2013年5月9日星期四

Extend the method of open type linear bearing life Note


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Open type linear bearings reasons of quality and external conditions during use due to its carrying capacity, rotational accuracy and wear resistance will change. Open type linear bearing performance is lower than the requirements wa s not working properly, open type linear bearings fault or failure, open type linear bearings h in the event of failure and other unforeseen circumstances, the machine, the machine will stall, loss of function and other anomalies, so find out the cause, and take appropriate measures in the short term.bearing suppliers
First, in the aspect of the installation to be noted that the steps and methods of installation when the installation is correct. Such as cleaning the open type linear bearings and open type linear bearings associated components,
Check the size of the associated components and finishing, install a good open type linear bearings after the necessary checks. These steps should be carried out carefully checked in order to ensure that the open type linear bearing life.
Secondly, the open-type linear bearing running the basic external conditions, for example, monitoring the temperature o f vibration and noise measurement. The detection allows potential problem prevention, open type linear bearing is well protected.
Again, the open type linear bearings at work to correct lubrication, open type linear bearing lubrication divided into grease and oil lubrication. To open type linear bearing function well, to select suitable conditions, the purpose of lubrication. If only consider lubrication, oil lubrication dominant. Grease lubrication can simplify the structure of expertise around the open type linear bearings.
Finally, when open type linear bearing reaches its end-use period should replace it with a new open type linear bearings.thin section ball bearing
 Lubrication of rolling open type linear bearing fatigue life and friction, wear, temperature, vibration have a major impact, there is no normal lubrication, open type linear bearing does not work, the analysis of open ty pe linear bearings causes of damage that about 40% of the open type linear bearing damage and poor lubrication. Open type linear bearing good lubrication is an effective measure to reduce friction and wear of the open type linear bearings. In addition, the open type linear bearing lubrication heat, rust, sealing, impact and effect. To ensure that the lubricant can not be expired, the selection should be correct, harvester open type linear bearing lubrication of oil and grease lubrication two. The large models gearbox oil lubrication select gear oil GL-580W90; greased general lithium grease with molybdenum disulfide grease by twisting CVT lower part of the device must be Mobil XHP222 or better grease.

Double row deep groove ball bearing installation and maintenance of


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Installed double row deep groove ball bearings have specific requirements of the site, the site must be kept clean and dry to prevent iron, sand, dust, moisture from entering the bearing.
Bearing common installation tool hand hammer, rod, sleeve, s pecial plate, Lo mosquito fixture, press, the amount of a vernier caliper, micrometer, dial indicator, etc., but according to different bearing model selection tool.
Choose to use the right tools, you can bearings installed, the installation should pay attention not bruised, the corrosion layer, debris, sand, dust, and earth exist, if any, will result in the installation difficulties, it is necessary to maintain double row deep groove ball bearing assembly surface and associated with the parts of the surface clean.ball roller bearing
In addition to the double row deep groove ball bearing assembly surface and associated with the parts of the surface cleaning, but also pay attention to the journal surface of the housing bore of the bearing housing, the end face of the shoulder, and connecting parts such as bushings, washers, cover There is no corrosion layer? If any, with a fine file out fine emery cloth lighting, and then install it.
Rolling bearings are precision components, its use should also be carefully carried out. No matter how high-performance bearings, if used improperly, you will not get the expected performance. Note the use of double row deep groove ball bearings are as follows:
Bearing in use to give a strong impact, will have a scar and indentation, the cause of the accident. Severe cases, crack, fracture, it must be noted.
2, to maintain double row deep groove ball bearing and the surrounding clean
Even the eyes can not see dust, will adversely affect the bearings. Therefore, to keep the surrounding clean so that dust will not invade bearings.deep grove ball bearing
3, using the appropriate operational tools
Avoid existing tools instead, you must use the right tools.
4, pay attention to corrosion of bearings
Operating double row deep groove ball bearings , the hands sweat will become rusty. Should pay attention to clean hands operation, it is best to try to wear gloves.

2013年4月26日星期五

Method of adjusting the radial bearing gap


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slim bearing - China Manufacturer
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The method commonly used to adjust the radial bearing gap is as follows:

1, cylindrical and elliptical bearing backlash, repair scratch can be manually scrape or bearing carved face Padded turning adjusted.ball bearing supplier

, Cylin drical and elliptical bearing headspace can be manually scrape or circumstances allows the bearing carved face padded adjusted.

3, multi-oil wedge fixed bearing, in principle, allow the repair scratch and adjust the bearing clearance, clearance inappropriate should be replaced with new tile.slewing bearing

4, multi-oil wedge tilting bearing is not allowed to repair scratch pad, the gap should be replaced due to the tile inappropriate. Adjustable tile thickness by adjusting the amount of watts adjustment block under the back of the tile and stainless steel pad, or thinning the thickness of the adjustment block. Attention to the multi-oil wedge tilting bearing the same group tile thickness error should be less than 0.01mm