2013年4月26日星期五

Method of adjusting the radial bearing gap


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The method commonly used to adjust the radial bearing gap is as follows:

1, cylindrical and elliptical bearing backlash, repair scratch can be manually scrape or bearing carved face Padded turning adjusted.ball bearing supplier

, Cylin drical and elliptical bearing headspace can be manually scrape or circumstances allows the bearing carved face padded adjusted.

3, multi-oil wedge fixed bearing, in principle, allow the repair scratch and adjust the bearing clearance, clearance inappropriate should be replaced with new tile.slewing bearing

4, multi-oil wedge tilting bearing is not allowed to repair scratch pad, the gap should be replaced due to the tile inappropriate. Adjustable tile thickness by adjusting the amount of watts adjustment block under the back of the tile and stainless steel pad, or thinning the thickness of the adjustment block. Attention to the multi-oil wedge tilting bearing the same group tile thickness error should be less than 0.01mm

The design of the deep groove ball bearings


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Shielded bearings

Shielded bearings, the suffix 2Z, dust cover is made of stainless steel. Dust cover jade inner ring shoulder forming a very narrow gap, and can withstand high temperature and high speed. Shielded bearings are mainly used in the inner ring rotati ng conditions. If the outer ring rotates, the bearing at high speed will cause the grease to leak.slewing ring bearing

With a ring bearing

Bearings with contact seals, suffix 2RS1, seals made of nitrile rubber given by the steel skeleton of the anti-oil and anti-wear. Xie ring of allowable working temperature of -40 to +100 ° C up to +120 ° C in a short time. The seal lip contact seals sealed inner ring shoulder. The outer edge of the sealing ring in the groove of the outer ring, and at this location can provide a good sealing effect.

The sealed bearings run in some extreme conditions, such as high speed or high temperature, may lead to leakage of grease between the inner ring and the ring. If the leak would impact caused by bearing arrangement injurious affection, it certainly needs to step through a special design.contact ball bearing

Type of bearing roller


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Cylindrical roller such roller is mainly used for cylindrical roller bearings, roller assembly can also be directly used in machinery. That kind of roller has been standardized in s ize, can be used as a commodities roller for the design and user-selected.roller bearing

(2) long cylindrical roller divided shaft diameter and shaft diameter in two class roller, mainly used for long cylindrical roller bearings, roller assembly can also be directly used in machinery.

3 needle roller such is mainly used for needle roller bearings, the gimbal needle roller bearings and thrust needle roller bearings, needle roller assembly can also be directly used in machinery. That kind of roller has been serialized in size for the design choices. According to the needs of the bearing structure, cone-shaped needle at both ends of the shape of the head, flat head-shaped, round-shaped.

4 tapered roller circular truncated cone, the cone angle is typically 1 ° to 4 ° 20 , there is less than 1 ° or greater than 4 ° 20 , for 2 °. The roller length generally does not exceed twice the diameter of roller big-endian. This type of roller used for tapered roller bearings, roller basically used for large cone angle thrust tapered roller bearings.

5. Spherical roller roller raceway spherical shape. With this roller bearings with self-aligning performance, can withstand great loads. Spherical roller stars asymmetric and symmetric shape Usually asymmetric spherical end face, the two ends of the symmetrical surface of the flat faces. Symmetrical spherical roller better performance, rather than the symmetrical phase-out form. Such roller for self-aligning roller bearings and spherical roller thrust bearings.spherical roller bearing

The spiral roller is a special section steel strip coils made of hollow roller, divided both left and right hand. This roller application is not very extensive, mainly used by the impact load spiral roller bearings.

7 pillars hole roller pillar ho les roller center with through hole, this hole is used to hold pillar, in order to fix the sheet pillars cage. Class roller cylindrical, conical, spherical shape, mainly used for large bearings.

2013年4月25日星期四

Top lubrication rolling roller bearing


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And other lubrication of rolling bearings roller bearing lubrication principles are basically the same, just roll bearing relatively poor working conditions, whether its performance can be effectively depends largely on the bearing lubrication.

Roller bearing lubrication grease and oil lubrication.crossed roller bearing

Grease lubrication grease both the seal, the seal structure and lubrication facilities is simple, easy to add grease, so as long as the work conditions allow, roller bearings are generally lubricated with grease.

The cooling effect of the oil lubrication, dirt and moisture away from the bearing. Roller bearings with oil lubrication pressure lubrication, fuel injection lubrication, oil mist lubrication and oil lubrication.

Experts say the pressure lubrication is the most effective way to lubrication conventional speed roller bearing.

Fuel injection lubrication lubricating oil by a certain pressure mounted on the bearing side of the injector is injected into the interior of the bearing lubrication, generally used in high-speed roller bearings, or pressure lubrication can not meet the cooling requirements of the occasion.angular contact ball bearing

Spray lubrication to dry compressed air containing oil mist sprayed into the interior of the bearing to be lubricated, use less oil due to the role of the air, the cooling effect is very strong, and is mainly used for high-speed and high-precision rolling rolling roller bearing, or for frequent removal roller bearing in the bearing housing.

Install the necessary matters before the angular contact ball bearings


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1, the angular contact ball bearings prior to installation, it should be the first to use appropriate measurement tools, parameters bearing drawings and mechanical requirements, check the bearing hole and processing quality of authen ticity, such as the accuracy of the size, the shape of the roughness of the work how the bearing model number to determine the applicability of supporting the use, if found not to be the match immediately determine the model to be replaced not put a, serious direct result of the mechanical scrapped.crossed roller bearing

2, shaft and bearing assembly on the surface of the hole bumps, if any, burrs, rust, or solid particles (such as debris, sand, earth), there is not only difficult to install bearing installation location is incorrect, such as bearing solid The particles will fall to the abrasive, bearing rotation injuries or abrasions will wear the bearing surface and therefore must be carefully checked before installation, if these defects are found, should be amended. Oil deburring filing proposed fine emery cloth touch traces of rust, and Poland, the solid particles, dirt, and other cleaning

3, clean the mounting surface should be used petrol or xylene to clean, with a clean rag, coated with a thin oil into clean and convenient, so you can clear the hum.contact ball bearing

4, open the temporary installation package bearing immersed in gasoline and other liquid hand gently rotated to ensure the cage, roll-package elements and raceways, to thoroughly clean the oil surface.

Cleaning bearings, when cleaning the angular contact ball bearings should first of 90 ° to 100 ° hot oil melted seamless packaging and chip off the net and tools do not dig the old oil, then pour hot for a few minutes , then with kerosene, gasoline, and finally rinse. Cleaned, they should wear gloves, bearing on the table a clean cloth or paper to dry.

Bearing failure classification knowledge


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The imported bearing failure Category:

Contact fatigue failure

Contact fatigue failure means the bearing surface by alternating stress failure. Contact fatigue spalling occurred in the bearing surface, often accompanied by fatigue crack, the maximum alternat ing shear stress at first from below the surface of the contact, and then extended to the surface of the peeling shape, such as punctate pitting, peeling or pitting, said shallow flaking flaking into small pieces. Due to the gradual expansion of the surface spalling, and often extended to the deep, the formation of deep peeling. The deep peel off contact fatigue failure fatigue source.bearing suppliers

(2) Wear Failure

The relative sliding friction between the surface of wear failure refers to failure to cause the metal work surface wear. Wear will cause the bearing parts gradual deterioration and eventually lead to the loss of dimensional precision bearings and other related issues. Wear may affect the change in shape, with the gap increasing and work surface morphology of lubricant is likely to affect its pollution to a certain extent, caused by the complete loss of lubricating function , and thus the loss of bearing rotation accuracy and even can not operate normally. The Wear Failure is all kinds of bearings common failure modes, the most common form of wear is usually divided into abrasive wear and adhesive wear.

Abrasive wear of the bearing between the bearing surface debris and contacts the surface of the to squeeze inward hard particles or hard foreign matter or a metal surface wear caused by relative movement in the bearing surface, often referred to imports cause abrasions of the furrow-shaped. Hard particles or foreign objects inside the bearing may come from within the host or from the host system adjacent parts sent by the lubricating medium. Adhesive wear means microscopic bumps or foreign body due to the friction surface of the friction surface uneven force, the serious deterioration of the lubrication conditions, due to local friction and heat, could easily lead to local deformation and friction of the friction surface micro-welding phenomenon, serious when the surface of the metal may be partially melted, the biasing force of the contact surface of the the local friction welding point from the substrate tear while increasing the plastic deformation. This adhesive - tear - adhesion cycle constitutes adhesive wear, general, mild adhesive wear called abrasions, severe adhesive wear is called bite.

3 fracture failure

Imported bearings fracture failure was mainly due to two factors defects and overload. When the applied load exceeds the limit of the strength of the material and cause the parts breakage called the overload fracture. Overload is due to host the sudden failure or improper installation. Bearing parts of the micro-cracks, shrinkage, bubbles, large piece of foreign debris, overheating organizations and local burns and other defects will impact overload or excessive vibration caused by the defect at the fracture, fracture called defective. It should be noted that the bearing during the manufacturing process, the raw material into the plant reinspection, forging and heat treatment quality control, process control can be correctly analyzed by the instrument above defects exists, will still need to strengthen the control. But in general, usually bearing fracture failure most of overload failure.thin section ball bearing

4 clearance change failure

Imported bearings at work, due to external or internal factors, so that the original with the gap change, reduced accuracy, and even cause "killed" is called the clearance change failure. External factors such as interference is too high, the installation is not in place, the temperature rise due to expansion, instantaneous overload, internal factors such as residual austenite and residual stress in an unstable state and so is the main cause of changes in the clearance failure.

Bearing failure classification knowledge


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The imported bearing failure Category:

Contact fatigue failure

Contact fatigue failure means the bearing surface by alternating stress failure. Contact fatigue spalling occurred in the bearing surface, often accompanied by fatigue crack, the maximum alternat ing shear stress at first from below the surface of the contact, and then extended to the surface of the peeling shape, such as punctate pitting, peeling or pitting, said shallow flaking flaking into small pieces. Due to the gradual expansion of the surface spalling, and often extended to the deep, the formation of deep peeling. The deep peel off contact fatigue failure fatigue source.bearing suppliers

(2) Wear Failure

The relative sliding friction between the surface of wear failure refers to failure to cause the metal work surface wear. Wear will cause the bearing parts gradual deterioration and eventually lead to the loss of dimensional precision bearings and other related issues. Wear may affect the change in shape, with the gap increasing and work surface morphology of lubricant is likely to affect its pollution to a certain extent, caused by the complete loss of lubricating function , and thus the loss of bearing rotation accuracy and even can not operate normally. The Wear Failure is all kinds of bearings common failure modes, the most common form of wear is usually divided into abrasive wear and adhesive wear.

Abrasive wear of the bearing between the bearing surface debris and contacts the surface of the to squeeze inward hard particles or hard foreign matter or a metal surface wear caused by relative movement in the bearing surface, often referred to imports cause abrasions of the furrow-shaped. Hard particles or foreign objects inside the bearing may come from within the host or from the host system adjacent parts sent by the lubricating medium. Adhesive wear means microscopic bumps or foreign body due to the friction surface of the friction surface uneven force, the serious deterioration of the lubrication conditions, due to local friction and heat, could easily lead to local deformation and friction of the friction surface micro-welding phenomenon, serious when the surface of the metal may be partially melted, the biasing force of the contact surface of the the local friction welding point from the substrate tear while increasing the plastic deformation. This adhesive - tear - adhesion cycle constitutes adhesive wear, general, mild adhesive wear called abrasions, severe adhesive wear is called bite.

3 fracture failure

Imported bearings fracture failure was mainly due to two factors defects and overload. When the applied load exceeds the limit of the strength of the material and cause the parts breakage called the overload fracture. Overload is due to host the sudden failure or improper installation. Bearing parts of the micro-cracks, shrinkage, bubbles, large piece of foreign debris, overheating organizations and local burns and other defects will impact overload or excessive vibration caused by the defect at the fracture, fracture called defective. It should be noted that the bearing during the manufacturing process, the raw material into the plant reinspection, forging and heat treatment quality control, process control can be correctly analyzed by the instrument above defects exists, will still need to strengthen the control. But in general, usually bearing fracture failure most of overload failure.thin section ball bearing

4 clearance change failure

Imported bearings at work, due to external or internal factors, so that the original with the gap change, reduced accuracy, and even cause "killed" is called the clearance change failure. External factors such as interference is too high, the installation is not in place, the temperature rise due to expansion, instantaneous overload, internal factors such as residual austenite and residual stress in an unstable state and so is the main cause of changes in the clearance failure.

The bearing grease choose skills


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Bearing grease selected direct relationship with the stable operation of the device, in order to better play the best condition of the bearing, the experts suggest that we have chosen bearing grease must b e considered from the following aspects:

1, anti-rust properties

The use of the grease in the bearing must have a rust-proof effect, a rust inhibitor is preferably water-insoluble. The grease should have good adhesion, and can form a layer of film on the steel surface.

2, the mechanical stability

Grease in the mechanical processing will become soft, resulting in leakage. In normal operation, grease the bearing housing flung. If the mechanical stability of the grease is insufficient, the operation of the process, make grease soap structure to produce mechanical disintegration, cause the grease to be destroyed, and thus loss of lubrication.thin section bearing

3, seal

Oil seal from external contamination barrier is necessary for the protection of bearings and lubricants, bearings during operation, regardless of the debris or moisture can not penetra te the bearings, to avoid causing its destruction.

Proper installation and maintenance is to play an important factor in the longest bearing life. Meanwhile, we must pay attention to the cleanliness of the bearing, bearing the correctness of the choice and selection of proper installation and maintenance tools. Further, the bearings must be protected against contaminants and moisture contamination and to ensure correct installation and lubrication. Therefore, the bearing design with the column, the condition of the oil seal, lubricant type and lubrication cycle, and even specialized care and plays the same important role.

4, mixed oils and fats

Should never be incompatible greases, if two incompatible greases, usually its consistency becomes soft, easy to drain grease may cause damage to the bearing. If you do not know what kind of grease the bearings of the original use, you must completely remove the old grease of the bearing inner and oute r, in order to add new grease.

5, grease classification

Distinction according to the temperature and working conditions: the grease can be classified according to their allowable working temperature, the consistency of the grease and lubricating ability is influenced by the working temperature, the bearings must be operated at a temperature To select the correct consistency at the same temperature and good lubricating effect of the grease. Grease is manufactured for different operating temperature range, can be broadly divided into low temperature, the temperature used and high-temperature grease. The same time, there is a class of fats known as the crush resistance or resistance to crushing and adding molybdenum disulfide, at the same time, in add additives to enhance the strength of the lubricant film.slewing bearing

6 to select the grease important factor

If the wrong ch oice grease all bearings prevention measures futile select a grease base oil viscosity at the operating temperature is able to provide sufficient lubrication effect is very important, the viscosity is mainly influenced by the temperature, as the temperature rise and fall, when the temperature drops is increased. Therefore, you must know the base oil viscosity at operating temperature. Machinery manufacturers usually specify the use of some kind of fat, however, most of the standard grease for a very wide range.

2013年4月23日星期二

How to properly operate the straw briquetting machine


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1, first before powering into the gear oil 25 kg (a fuel can be used continuously for more than 10 years), tighten the Note after refueling hole plugs.
Carefully check the power lines to prevent suffering point, leakage, to ensure the safe use of electricity.
3, double-check whether the sturdy machine motor, transmission parts joints, bolts, screws, without loosening for timely fastening.pellet machine
4, set the preheating temperature according to the type of the object class. Corn, wheat straw, peanut shells, rice husk between 80 ° C to -90 ° C at 80 ° C to -100 ° C. between.
5, after the boot to idle for 1 minute, check the machine rotation is normal when a small amount of feed, until the machine more than expected out of the net before feeding evenly.
6, feeding, be sure to pay attention to the raw material in hard debris, to prevent stone, iron, etc. into the hopper to prevent damage to the machine.wood crusher
7, straw briquetting machine run every eight hours to be for oiling empty gimbal refueling, oiling 2-3 drops at once. Stop before a little wet material, in order to boot the next day to smooth out the material.

Ball screw expertise


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1, power Province
Driving torque is only 1/3 of the sliding screw pair, the higher the efficiency of movement, can be more energy efficient.
2, ensure high-precision
Ball screw by a high level of mechanical equipment consistent production, higher production of precision. ball roller bearing
3, the micro-feed may be
Ball screw ball movement, so very small starting torque, does not appear like sliding movement creeping phenomenon, to ensure accurate micro feed.
4, no backlash, high rigidity
The ball screw can be added to pre-press, pre-pressure axial clearance can achieve negative, then get a higher rigidity.
5, high-speed feed
Ball screw motion, high efficiency, small heat, it is possible to achieve high-speed feed (Sports).
The ball screw to adapt to a variety of purposes, offers a wide variety of standardized products. Ball cycle cycle ducted circulator type, cover type. Preload the positioning preload (double nut, bit preload), constant preload. Can be selected at the appropriate type. Precision Ball screw high-precision grinding (precision is divided into cold-rolled ball screw molding from C0-C7 of the six levels) and the high-precision cold rolling (accuracy divided into C7-C10 of 3 level). In addition, in order to meet the users need delivery, there has been on the shaft end processing of finished products, are free to chase the processing of semi-finished and cold-rolled ball screw shaft end. As a ball screw Peripherals necessary in the use of screw support unit, nut bearing, locking nut has been standardized, the user can choose to use.high speed bearing
Ball screw application: CNC Machinery: CNC machining centers, CNC lathes, CNC milling machines, CNC EDM machine, CNC grinding machine, CNC cutting machine, CNC drilling machines, special machines and other precision machine tools: milling machines, grinding machines, EDM machine, tool grinder, gear cutting machine, drill press, planer industrial machinery: printing presses, paper machines, automated machinery, textile machines, plotters electronic machinery: measuring instruments, xy platfo rm, medical equipment, factory automation equipment, PCB drilling machine , IC packaging machines, semiconductor equipment, factory automation equipment, transportation machinery: Robort Stage, material conveying equipment, nuclear reactor, height actuator.

Introduced to adjust the axial clearance on imported bearings


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Import inside the bearing axial clearance can be achieved with the move in the axial direction of the outer ring position. The main common to adjust the axial clearance of imported bearings within two, namely, adjusting pads with adjusting bolt method.china bearing company

    1 adjusting shim method: put a soft material in imported bearing cap and the imported bearing between the end fill (soft steel or flexible paper) gasket; adjustment, hold the gasket is installed on the bearing end cap, side evenly tighten the screws on the tight bearing end cap, side of the axis of rotation by hand, until the bearing rolling elements in contact with the outer ring axis internal clearance; when measuring the gap between the bearing end cap and the bearing end face, coupled with bearings In normal operation require an axial gap; is desired fill put the total thickness of the gasket, and then prepared gasket filled in between the end faces of the bearing cover and the bearing housing, and finally tighten the screws.spherical roller bearing

    2 adjustment bolts method: the pressure ring pressure on imported bearing outer ring, by adjusting bolt pressurized; before the pressure adjustment first measurement to adjust the pitch of the bolt, and then tighten the adjusting bolt slowly, until the bearing no gap, and then calculate the corresponding rotation angle adjustment bolt. For example, the pitch of 1.5mm, the bearing normal operation gap, then adjusting bolt required angle of rotation for the 3600 0.15/l.5 = 360; when reverses the adjustment bolt 360, miniature bearings 0.5mm axial gap, and then with a stopper pad to be fixed.

Motor bearings with grease performance requirements


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(1) adaptability, high and low temperature performance, both indoors and outdoors, common to the South and the North.
    (2) lubrication, abrasion resistance, and do not dump oil, not dry, not emulsified, does not drain the grease should not contai n solids.bearing suppliers
    (3) good oxidation resistance, grease has to look after long-term use, color, small changes in acidity, no significant oxidation.
    (4) good fluidity, generally require the use of temperature -25 ° C-120 ° C, the starting torque, low torque operation, less power consumption, low temperature rise.
    (5) anti-rust, anti-fog ability, good water resistance, suitable for harsh working environment.
    (6) Insulation class as A, E, B grade, shall not contain sulfur, chlorine extreme pressure additives.
    (7) long life, to extend the maintenance cycle, reduce the consumption of bearings.
    (8) suitable consistency, with good damping effect, reduces the noise of the motor bearings are environmentally friendly.high speed bearing

The imported bearings stable operation method


Problems arising during operation of imported bearings, it is more difficult to handle. Because not handled properly, it will cause damage of imported bearings, and shortened life expectancy. So how can we ensure its stable operation? Here we take a brief introduction to some of this information.big ball bearing
    In general, we note the following from the perspective of imported bearings:
    1. Imports bearing clearance should be appropriate, too large an impact, too small, poor lubrication, and may cause damage.
    2. Imported bearings and the journal surface quality and geometry should be strictly guaranteed.
    3. Improve the quality of imported bearing lubrication, pressure control, temperature, enhance cleaning and filtration.thin section ball bearing
    4. Using compliance lubricant for lubrication.

Some of the deficiencies that exist in the traditional mechanical methods


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Conventional machining, due to the limitations of the technology as well as other conditions, so that the effect of the process can not achieve the accuracy and precision of the ideal workpiece.
1, due to the role of th e grinder, and the surface tissue caused by distorted and so that the part is deformed.brick machine
2, for some of the more complex shape machining of a workpiece, it is very difficult, and sometimes impossible to achieve the effect of processing.
3, the charged amount of labor is very high, especially when an increase in the surface of the processing, the amount of labor required will also increase, so this is the amount of labor will be increased.
Processing electrochemical dissolution method in parts of the surface, it can be very simple to solve these series of questions is very smooth. Used in a the modern polishing machine in this electric polishing method that is currently used most widely.charcoal machine
Polishing machine can not be completely replaced by mechanical polishing processing, but he was able to make the wo rkpiece surface quality can be achieved, in the case of a lot of this kind of grinding and polishing equipment large quantities of workpiece grinding.

Note linear bearing vibration and noise problems


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In order to obtain the best operating performance linear bearings, the fit between the inner ring and the shaft and the outer ring of the bearing housing bore must be correct. With surface bonding is not s ufficient, bearing rings may be on the shaft or a circular motion in a straight line bearing hole. This phenomenon is called peristalsis. Once the mating surface started to move, bearing rings will begin to excessive wear, and may damage the shaft and bearing, the abrasive debris may enter the bearing, causing abnormal heat or vibration.bearing roller bearings

Peristaltic often not only by axial clamping bearing to prevent. Must provide the necessary interference fit for the to prevent peristalsis bear rotary linear load bearing rings. Withstand static load bearing rings generally do not require the use of an interference fit, unless because of the vibration caused by contact corrosion.

In order to select the most suitable fit, you must consider the following:

1, the direction of the load

2, the characteristics of the load

3, the size of the load

4, the temperature conditions

5, the installation and removal of conditions

About the linear bearings installed in the thin-walled bearing hole or hollow shaft, you must provide a larger than normal interference fit.

Not recommended for high-precision or tight bore split bearing with, or split bearing may cause deformation of the outer ring.

Linear bearings abnormal sound, a new problem is an old problem. Say that it is a new problem, because it is bearing in recent years by the value of the low vibration mute direction development, bearing constantly improve the quality problems exposed in the process. It is the old problem, no bearing sound quality put forward higher requirements early in the pursuit of low vibration, bearing abnormal sound is objective existence, bearing vibration value reduced to a certain level, abnormal sound come to the fore.bearing manufa cturers

Most of the low-noise, vibration value of Japan abnormal sound three types of different grades of linear bearings, the vibration peak from low to high order: low-noise bearings, bearing of abnormal sound, vibration value of bearings. This shows that there is abnormal sound bearing vibration acceleration level peak in the bearing between the low noise and vibration values. Therefore, to evaluate the bearing abnormal sound vibration rms error rate is higher.

Note bearing seal and high-speed rotation


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Bearing seal to keep the bearings in good lubrication conditions and normal working environment, give full play to the performance of the bearing, extend the service life of rolling bearings must ha ve a suitable seal to prevent lubricant leakage and dust, water, gas or other the intrusion of dirt. The sealing of the bearing can be divided into comes with two types of seals and additional sealing. The so-called bearing carrying the seal is made into the bearing itself means having the sealing performance. Such as bearings with dust cover, seals and other. This seal small footprint, easy installation and removal, the cost is relatively low.

Means of the so-called bearing additional sealing performance is the installation manufactured into the end cap and the internal sealing means having various performance.cross roller bearing

Choice of bearings plus sealed should consider the following main factors:

Bearing lubricant and Type (greases and lubricants); support structure bearing the working environment, the size of the space occupied; axis advantages, allows the angle of deviation; circumferential speed of the sealing surface; bearing operating temperature; manufacturing costs.

Plus seal is divided into two kinds of non-contact and contact.

1) non-contact seals

Part of the non-contact seal is the seal of its relative movement is not in contact with the and appropriate sealing gap. This form of sealing work in almost no frictional heat is generated, there is no wear, especially suitable for high speed and high temperature applications. The non-contact seal gap, labyrinth and gasketed various structural forms, respectively, used in different occasions. Non-contact seal gap as small as possible is preferred.

2) contact seals

The contact seal is the seal parts with its relative movement relative to the contact and no gap seal. This seal seals and fitting direct contact, greater friction at work, heat, could easily lead to poor lubrication, easy to wear, the contact surface, resulting in the sealing eff ect and performance degradation. Therefore, it applies only in the low-speed working conditions. Contact seals felt seal, cup seal structure used in different occasions.

Sealing of the requirements according to the the bearings working conditions and working environment in the engineering design is often integrated use of various forms of sealing, in order to achieve a better seal.

Bearing rotating at high speed, especially speed close to or exceeds the size table or speed limit, should pay attention to the following matters:

(1) use of precision bearings;

(2) bearing internal clearance (taking into account the temperature rise inside the bearing clearance reduction);high speed bearing

(3) Analysis of the type of material of the holder (for high-speed rotation, suitable for cutting copper alloy or phenolic resin cage Also applicable in high-speed rotation of the synthetic resin molded cage);

(4) analysis of lubrication (suitable for high-speed rotation cycle lubrication, spray lubrication, oil mist lubrication and oil lubrication lubrication.

Thrust bearing installation considerations


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Although the thrust bearing installation operation is relatively simple, but the actual repair is still often the error occurred, the tight bearing rings and loose ring mounting position is incorrect, the re sults of the bearing out of action, the journal quickly wear. Plane thrust bearing axial load in the assembly of its wide range of applications.

Tight ring inner ring and the journal transition fit, driven by the tight ring when the shaft is rotated, the end face friction with the stationary member, by the axial force (Fx), the friction torque is greater than the inner diameter with the moment of resistance, leading to tight The ring and the shaft with face mandatory rotation, increased journal wear.thin section bearing

Thrust bearing installation Note:

(1) no matter what the situation, bearing loose ring should always be leaning against the end face of the stationary member.

(2) to distinguish between the stationary member (i.e., no moving parts occurs, mainly refers to the assembly).

(3) to distinguish between the tight ring of the bearing and loose ring ( bearing diameter size to determine the difference in pore size O.1 to O.5mm).angular ball bearing

2013年4月17日星期三

bearing material to resist wear stable processing level


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The traditional lubrication methods can not be used in difficult circumstances. Babbitt impregnated provides excellent

wear resistance and enhanced lubrication of bearings and thrust washers flooded and dry environment. Operating

temperaturebearing catalogue

Up to 177C, these materials are suitable for underwater use, low viscosity liquids, such as water and fuel.
Dry environment they provide a good non-oil lubrication at high temperatures. These grades usually used for medium

load, medium and high speed. Designed to provide maximum lubrication, the bearing systemchina bearing

Made of a low friction for these materials, also no ratings mating backbone. Self-lubricating bearing manufacturing

Metcar material, dimensional stability, and has a high compressive strength.

To speed up the main action to promote the sensors and intelligent instrumentation


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- China Manufacturer
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For the development of strategic emerging industries, and promote the transformation and upgrading of traditional industries, and promote the cultural the powers and ecological civilization construction, according to the main problems of the sensors and intelligent instrumentation technology trends and industry, the implementation of technological innovation, product upgrades, i ndustry and enterprise transformation and upgrading , the industrial application of the four projects. For key industries and areas of application, significantly improved the backbone product reliability and stability, the development of much-needed high-end products, the construction of public service platform to study the cutting-edge technology and industrialization, transformation and upgrading of industrial patterns and industrial structure, enhance corporate innovation ability and the industry overall innovation capability, to achieve the goals of this plan. Annual action plans and support areas of focus and direction to guide and implement programs and other forms of release.

(A) Technical Innovation Project

Encourage and support the measurement, control, intelligence and other cutting-edge, common technology, a new generation of sensors and intelligent instrumentation R & D and application verification, supporting the technical work carried out industry standards, testing, reliability, and building public technical service platform.

Focus to support the basis of common and key core technology, including new sensitive materials, devices and sensor design and manufacturing technology, sensor measurement and data processing technology, the intelligent sensor systems and wireless sensor network technology, embedded software, functional safety and information security, system integration technology.

2. Around the sensors and intelligent instrumentation, high-performance, high-reliability, long-life technology, low-cost, low-power, miniaturized technology, information processing, integration, transmission technology management technology and other core technologies, energy efficiency, building with independent knowledge property rights standards and patent pools.

Sensors and intelligent instrumentation market demand, independent research and a number of high-performance, high-reliability, high-security, low-power, low-cost sensors and intelligent instrumentation in high-end new products, focusing on the development of a number of typical industry and the field of measurement and control system solutions, equipment operation and maintenance, automated evaluation and optimization of energy efficiency, such as remote monitoring and diagnosis services.

Improve the standard system of sensors and intelligent instrumentation, to accelerate the development of key technical standards and substantive participation in international standardization activities, strengthen test detection technology, information and data sharing, technology transfer transactions, personnel training industry foundation and common technologies work. Strengthen the capacity building of key laboratories, engineering centers, technical centers, enhance service capabilities, to promote open sharing, to create an open common technology services and integrated information service platform network system.

(B) the product upgrade project

On the basis of technical innovation projects, encourage and support the development of technology and special equipment sensors and intelligent instrumentation design, manufacture, calibration and industrialization, reduce manufacturing costs, improve product reliability, stability and consistency.

1. Mastery lies at the heart of the high-end sensors and intelligent instrumentation technology based on research sensors and intelligent instrumentation design, manufacturing, simulation and verification technology, the development of technology, dedicated manufacturing equipment, special test equipment calibration and achieve large-scale production, and the formation of a strong international competitiveness.

2 of Things and energy saving applications for industrial process measurement and control, factory automation, logistics, environmental monitoring, product quality inspection, automotive electronics, smart grid, major facilities, health monitoring, and international market, choose wide range of large sensor and intelligent instrumentation, reliability engineering methods and new technology through product modification design, perfect way of manufacturing equipment and processes, improve product reliability, stability and security, and to promote the self-developed products in major national engineering applications, and increase market share.
3 select number of leapfrog development potential of the technology, products and services, with the introduction of a combination of talent and independent research and development, research and development of a new generation of intensive sensors and intelligent instrumentation modern manufacturing service project, cultivate ne w industrial growth point.

(C) industry and enterprise transformation and upgrading works

Key support to carry out the integration of information technology and industrialization depth of technological innovation as the core, sensors and intelligent instrumentation innovation demonstration zone and bases, as well as the core of modern manufacturing services industry model innovation.

Encourage and support industrial park with sensors and intelligent instrumentation foundation and advantages, and in accordance with the requirements of the development of the industry chain, the formation of a certain scale Chaobaiyi innovative sensors and intelligent instrumentation industry cluster.

2. Promote investment diversification, encourage and support enterprises by means of merger and reorganization of listed joint-stock reform, technological innovation, cultivate leading enterprises and the output value of industry output value exceeding 10 billion yuan more than 50 million yuan (middle), and the fine, refined and specialized expertise "innovation-oriented enterprises.

Promote enterprise development of modern manufacturing services, to extend the industrial chain, construction of service system and service network of the product life cycle.
(D) The industrial application engineering

Support help to promote the integration of information technology and industrialization depth development of strategic emerging industries, improve production efficiency, the transformation of traditional industrial processes, promote safe production, energy conservation, environmental protection, food safety industry demonstration to promote major equipment and engineering Application.

Select industrial process measurement and control, factory automation, environmental monitoring, automotive electronics, smart grid, major facilities, health monitoring, and protection of cultural relics and other typical industry, carried out to demonstrate the application, to build own products as the core solution.

In accordance with the idea of ​​"mechatronics" in rail transportation, construction machinery, marine engineering, intelligent equipment and other high-end equipment manufacturing industry, to carry out the application and demonstration of intelligent high-end equipment, automation, and the level of domestic.

For the Internet of Things technology and industry development bottleneck to further accelerate the development and industrialization of the core and key technologies of sensors and intelligent instrumentation associated with the development of the Internet of Things. Carried out to demonstrate the application in the field of smart city, intelligent transportation, food and drug information retrospectively, social, public health care services.

Azoxystrobin aid measures


Skin contact: Immediately remove contaminated clothing and wash contaminated skin thoroughly with soap and water, hair, nails, etc.. Medical treatment.chlorpyrifos

Glasses contact: Did eyelid, mobile or saline rinse. Medical treatment.

Inhalation: from the scene to fresh air. If breathing is difficult, give oxygen. Medical treatment.

Ingestion: drink enough water, non-emetic. Medical treatment.Triacontanol

Large ball mill rolling bearing maintenance


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Rolling bearing manufacturing precision is very strict, demanding technically degree of specialization, for the vast majority of bearing varieties are easy to obtain, it should be more cost-effective to buy t han to repair, bearing repair only in the following cases before considering problem.

(1) ball mill bearing, the failure mainly in the form of a rolling surface wear, fatigue or micro-abrasion, damaged parts cage or rolling elements and rings or gaskets yet to fix the value;crossed roller bearing

(2) bearing on the brink of failure or lapse Although parts no significant damage or valuables bearings must try to extend its useful life;

(3) bearing minor injuries, such as inventory period minor water rust, as well as during transport slight micro-abrasion, such repair easy and wasteful to discard.

Bearing repair to consider not only its economic benefits, but also consider technical factors. Repairer to fully understand the technical requirements of the bearings, bearings and parts thereof on the structure, process and material characteristics, it would be difficult to ensure that the bearing repair desirable effect.

Maintenance ball mill bearings best professional bearing enterprise, the reason is: (1) can be clearly repair the technical requirements of the various processes, as well as how to ensure the overall quality of repair bearing; (2) the use of professional bearings plant specific experience, the experience can be measured reliably, efficiently and economically to process requirements; (3) can be ordered workers to professional bearing enterprise card the amount of mold, borrowed from the repair business, it may be more economical but also save a lot of trouble; (4) such as maintaining frame, rolling, rivets and other accessories can be ordered to professional bearing enterprise, may make repair work easy and economical.double roller bearing

In addition, in the day-to-day production should pay attention to the functioning of the bearing to be m onitored, there are plans to repair before bearing failure can have a multiplier effect. Follow a reasonable process, the efficient repair equipment and tools, and to obtain the help of a professional bearing plant, help to improve the economic efficiency of enterprises.

Note that after the heat treatment of the bearing components of quality defects


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1 overheating

   The rough mouth from the bearing parts can be observed in the microstructure after quenching overheating. But to determine exactly the extent of the overheating must obse rve the microstructure. If coarse acicular martensite in GCr15 steel quenching organization, compared the quenching overheating Organization. Formation may be due to the quenching temperature is too high or the heating holding time is too long comprehensive overheating; serious original organization ribbon carbide, formed in the area between the two with a low-carbon the local martensite needle-like thick, caused by local overheating. Overheating tissue retained austenite is increased, decreased dimensional stability. Overheating due to the quenching structure, the coarse crystals of steel, will cause the parts of the decrease in toughness, impact resistance is reduced, and also reduces the life of the bearing. Serious overheating even cause quenching cracks.

   2 due to heat

   Quenching temperature is low or poor cooling will be generated in the microstructure than the standard provisions of the trust s tissue called due to heat ti ssue, decrease in hardness, wear resistance is drastically reduced, affect the bearing life.ball roller bearing

   3 quenching cracks

   Bearing parts in the process of quenching cracks formed due to the internal stress that the quenching cracks. The reason for this crack: fracture resistance due to the quenching temperature is too high or cooling too quickly, the stress when the thermal stress and the quality of metal volume change greater than steel; original work surface defects (such as surface micro-cracks or scratches) or internal defects of steel (such as slag, serious non-metallic inclusions, the white point, the residual shrinkage) is formed in the quenching concentration of stress; severe surface decarburization and carbide segregation; parts after quenching and tempering or tempered in a timely manner; exc essive the cold punching stress caused by the previous process, forging folding, deep turning marks, sharp edges and corners of the oil groove. In short, the reason causing quenching cracks may be one or more of the above factors, the presence of the internal stress is the main reason of forming the quenching cracks. Quenching cracks are deep and slender, straight fracture, fracture surface oxide color. It often longitudinal straight cracks or ring of cracking on the bearing rings; steel ball bearings on the shape of the S-shaped, T-shaped or ring. Organizational characteristics of the quenching cracks on both sides of the crack without decarburization significant difference between forging cracks and material crack.

   (4) heat treatment deformation

   The bearing parts during heat treatment, there is thermal stress and stress, this internal stress can be superimposed on each other or partially offset, is complex, because it as the heating temperature, heating rate, cooling, cooling rate, the shape of parts changes and changes in the size, heat treatment distortion is inevitable. Understand and grasp the variation of deformation of the bearing parts (such as rings oval, size up, etc.) in a controlled range, is conducive to production. Of course, the mechanical collision during the heat treatment also causes Part deformed, but this deformation can be reduced with improved operation and avoid.

   (5) surface decarburization

   Bearing parts in the heat treatment process, if it is heated in an oxidizing medium, the surface oxidation occurs to reduce the carbon mass fraction of the surface of the part, causing surface decarburization. Surface decarburization depth over the last processing allowance will be scrapped parts. Determination of surface decarburization depth available metallographic method metallographic examination and microhardness method. The surface m icrohardness distribution curve measurements shall do the arbitration criterion.thin section ball bearing

   6 soft spots

   Due to the lack of heating, poor cooling, quenching improper operation caused the local hardness of the surface of the bearing parts is not enough phenomenon known as quenching soft spots. It is like the surface decarburization can result in a serious decline in surface wear resistance and fatigue strength.

Needle roller bearings required for normal operation conditions and environment


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Improper use of needle roller bearings then, even the world s best needle roller bearings can not be normal operation.
1, to ensure the needle bearing inner ring minimum instal lation criteria for the amount of interference;
2, to ensure the minimum film thickness criteria;slewing bearing manufacturers
3, the maximum mechanical load and impact load criteria;
4, the relevant conditions Standards (bearing, shaft rigidity, sealing, etc.).
5, the highest heat load (absolute humidity, temperature) guidelines;
Correctly grasp the needle roller bearings premise is to select the appropriate bearing in the use of parts of the mechanism and conditions of use and environmental conditions.
1, the function and structure of the mechanism
2, needle roller bearings use of parts
3, needle roller bearing load (size, direction)
4, the rotational speed of the.high speed bearings
5, vibration, shock,
6, needle roller bearing temperature (ambient temperature, temperature)
7, the ambient atmo sphere (corrosive, cleaning, lubrication)

One-way bearing use of the environment and requirements


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Depending on site conditions of use and environmental conditions to select the size, precision, and with the appropriate one-way bearing is the bearing life and the feasibility of the premise.
1, using the site: one-way bearings for radial load mainly radial and axial joint load, usually paired with two sets of bearings used primarily in the car s front and rear wheel hub, active bevel gear, differential , reducers and other transmission parts.bearing factory in china
2, allows speed: installed correctly, oiled environment, allowing for one-way bearing limit of 0.3-0.5 times the speed. Under normal circumstances, the limit speed of 0.2 times the most appropriate.
3, allowing the tilt angle: tapered roller bearings are generally not allowed to shaft relative to the housing hole with an inclined, if inclined, the maximum does not exceed 2 .
4, the allowable temperature: under normal load, and the lubricant has high temperature performance, and adequate lubrication under the conditions of ships unidirectional bearing allows to work in ambient temperature of -30 ° C to -150 ° C. The.spherical rolle r bearing